e10vk
UNITED STATES SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
Form 10-K
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ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
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For the fiscal year ended September 30, 2005 |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
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For the transition period
from to |
Commission file number 1-5667
Cabot Corporation
(Exact name of Registrant as specified in its charter)
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Delaware |
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04-2271897 |
(State or other jurisdiction of
incorporation or organization) |
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(I.R.S. Employer
Identification No.) |
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Two Seaport Lane, Suite 1300
Boston, Massachusetts
(Address of Principal Executive Offices) |
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02210
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(617) 345-0100
(Registrants telephone number, including area code)
Securities registered pursuant to Section 12(b) of the
Act:
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Title of Each Class |
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Name of Each Exchange on Which Registered |
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Common stock, $1.00 par value per share
Preferred Stock Purchase Rights |
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Boston Stock Exchange
New York Stock Exchange
Pacific Exchange |
Indicate by check mark whether the Registrant (1) has filed
all reports required to be filed by Section 13 or 15(d) of
the Securities Exchange Act of 1934 during the preceding
12 months (or for such shorter period that the Registrant
was required to file such reports), and (2) has been
subject to such filing requirements for the past
90 days. Yes þ No o
Indicate by check mark if disclosure of delinquent filers
pursuant to Item 405 of Regulation S-K is not
contained herein, and will not be contained, to the best of the
Registrants knowledge, in definitive proxy or information
statements incorporated by reference in Part III of this
Form 10-K or any amendment to this
Form 10-K. o
Indicate by check mark whether the Registrant is an accelerated
filer (as defined in Rule 12b-2 of the Securities Exchange
Act of
1934). Yes þ No o
Indicate by check mark whether the Registrant is a shell company
(as defined in Rule 12b-2 of the Securities Exchange Act of
1934). Yes o No þ
As of the last business day of the Registrants most
recently completed second fiscal quarter (March 31, 2005),
the aggregate market value of the Registrants common stock
held by non-affiliates was approximately $2,057,747,000. As of
December 6, 2005, there were 62,883,088 shares of the
Registrants Common Stock outstanding.
DOCUMENTS INCORPORATED BY REFERENCE
Portions of the Registrants definitive Proxy Statement for
its 2006 Annual Meeting of Shareholders are incorporated by
reference in Part III of this annual report on
Form 10-K.
TABLE OF CONTENTS
PART I
General
Cabots business was founded in 1882 and incorporated in
the State of Delaware in 1960. Cabot is a global specialty
chemicals and performance materials company headquartered in
Boston, Massachusetts. Our principal products are rubber blacks,
performance products, inkjet colorants, fumed metal oxides,
aerogels, tantalum and related products, and cesium formate
drilling fluids. Cabot and its affiliates have manufacturing
facilities in the United States and more than 20 other
countries. The terms Cabot, Company,
we, and our as used in this Report refer
to Cabot Corporation and its consolidated subsidiaries.
Our business strategy focuses on optimizing our core products
(rubber blacks, performance products, fumed metal oxides and
tantalum) and investing the cash and intellectual resources they
generate in new businesses. Our new products and new businesses
are generally based on technical innovation in one or more of
our three core competencies: making and handling very fine
particles; modifying the surfaces of very fine particles to
alter their functionality; and designing particles to impart
specific properties to a composite. We focus on creating
particles with the composition, morphology, surface
functionalities and formulations to support existing and
emerging applications that improve a products performance.
2005 was a difficult financial year for Cabot, as we reported a
loss of $48 million (a loss of $0.84 per common share)
largely as a consequence of developments in the Supermetals
Business. During both the second and fourth quarters of the year
management determined, based on a combination of factors
associated with the anticipated future performance of the
Supermetals Business, that an impairment analysis was required.
In each case the analysis required us to take an asset
impairment charge, and we recorded impairment charges totaling
$211 million in fiscal 2005.
In the fourth quarter of fiscal 2005, we decided to change our
segment reporting structure to better reflect the way we manage
and think about our businesses. Under the new reporting
structure, we are organized into four reportable segments: the
Carbon Black Business, the Metal Oxides Business, the
Supermetals Business and the Specialty Fluids Business. These
businesses are discussed in more detail later in this section.
In addition, historically we have also managed our businesses on
a regional basis and have been organized into four regions
consisting of North America, South America, Europe and Asia
Pacific, which included China. During the fiscal year, we began
to recognize our operations in mainland China as a separate
business region. Financial information about our business
segments and geographic areas appears in Managements
Discussion and Analysis of Financial Condition and Results of
Operations in Item 7 below (MD&A), and in
Note W of the Notes to our Consolidated Financial
Statements in Item 8 below. Prior period financial
information has been restated to reflect our current segment
reporting structure.
Our internet address is www.cabot-corp.com. We make
available free of charge on or through our internet website our
annual reports on Form 10-K, quarterly reports on
Form 10-Q, current reports on Form 8-K, and amendments
to those reports filed or furnished pursuant to
Section 13(a) or 15(d) of the Exchange Act as soon as
reasonably practicable after electronically filing such material
with, or furnishing it to, the Securities and Exchange
Commission (the SEC).
Carbon Black Business
Carbon black is a form of elemental carbon, which is
manufactured in a highly controlled process to produce particles
and aggregates of varied structure and surface chemistry,
resulting in many different performance characteristics for a
wide variety of applications. Carbon black is widely used to
enhance the physical, electrical and optical properties of the
systems and applications in which it is incorporated.
Manufactured to match customer needs and performance
requirements, carbon black is sold to diverse markets, including
the automotive, building materials, agricultural, coatings,
toners, inkjet printing and electronics markets. The Carbon
Black Business is primarily comprised of the rubber blacks,
performance products and inkjet colorants product lines. The
Carbon Black Business also encompasses the business
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development activities of Superior MicroPowders
(SMP). We purchased the assets of SMP, a
development-stage enterprise with multiple technology platforms
and core competencies in advanced powder manufacturing across a
wide range of materials and the related materials chemistries,
in May 2003.
Our rubber blacks products are used in tires and industrial
products. Rubber blacks have traditionally been used in the tire
industry as a rubber reinforcing agent and are also used as a
performance additive. In industrial products such as hoses,
belts, extruded profiles and molded goods, rubber blacks are
used to improve the physical performance of the product.
Our performance products are specialized grades of carbon blacks
that are used to enhance conductivity and static charge control,
to provide UV protection, to enhance mechanical properties, to
provide chemical flexibility through surface treatment and as
pigments. These products are used in a wide variety of
industries such as inks, coatings, cables, pipes, toners and
electronics. Our performance products include black and white
thermoplastic concentrates and specialty compounds that are
marketed to the plastics industry.
Our inkjet colorants are high-quality pigment-based black and
other colorant dispersions we manufacture by surface treating
special grades of carbon black and other pigments. Our black
colorants have been used in several inkjet printing systems
introduced to the market since 1998, and the expansion of our
surface modification technology (small molecule attachment) to
other pigments permitted commercialization of color pigment
dispersions during fiscal year 2002. The dispersions are used in
aqueous inkjet inks to impart color (optical density or chroma)
with improved durability (waterfastness, lightfastness, rub
resistance) while maintaining high printhead reliability.
Cabots inkjet colorant products are produced for various
inkjet printing markets, including small office and home office
printers, office printers, wide format printers, and commercial
and industrial printing applications.
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Sales, Customers and Seasonality |
Sales of rubber blacks, performance products and inkjet
colorants are made by Cabot employees and through distributors
and sales representatives. The amount of sales for each product
line for each of the last three fiscal years is set forth in the
following table:
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Years Ended September 30, | |
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2005 | |
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2004 | |
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2003 | |
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(Dollars in millions)
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Rubber blacks
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$ |
976 |
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$ |
863 |
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$ |
784 |
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Performance products
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469 |
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427 |
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374 |
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Inkjet colorants
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39 |
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31 |
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22 |
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Superior MicroPowders
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6 |
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4 |
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1 |
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Total Carbon Black Sales
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$ |
1,490 |
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$ |
1,325 |
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$ |
1,181 |
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Sales to three major tire customers represent a material portion
of the Carbon Black Businesss total net sales and
operating revenues. The loss of any of these customers could
have a material adverse effect on the Carbon Black Business. In
fiscal 2005, sales to The Goodyear Tire and Rubber Company
(Goodyear) amounted to 12% of Cabots
consolidated revenues. We did not have sales during the fiscal
year to any other customer in an amount equal to or greater than
10% of Cabots consolidated revenues for the year.
Much of the carbon black we sell is used in automotive products
and, therefore, our financial results may be affected by the
cyclical nature of the automotive industry. However, a large
portion of the market for our products is in replacement tires
and other parts that are less subject to automotive industry
cycles. In addition, any impact from the automotive
industrys cyclicality is mitigated to some degree by our
supply contracts.
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Under appropriate circumstances, we have pursued a strategy of
entering into annual and long-term supply contracts (those with
a term longer than one year) with certain customers. These
contracts are designed to provide our customers with a secure
supply of carbon black and help reduce the volatility in our
carbon black volumes and margins. Many of these contracts
provide for quarterly sales price adjustments to account for
changes in feedstock costs and, in some cases, changes in other
relevant costs. We currently have global long-term rubber blacks
supply contracts (those with a remaining term longer than one
year) with two major tire customers. A portion of the supply
arrangements with one of these customers expires by its terms at
the end of calendar year 2006 and during the fiscal year
negotiations for the renewal of this contract commenced. In
fiscal year 2005, approximately 55% of the volume of rubber
blacks sold by Cabot was sold under long-term contracts in
effect during the fiscal year, and approximately 15% was sold
under annual contracts in effect during the fiscal year. We
currently sell performance products to five customers pursuant
to long-term supply contracts. During fiscal year 2005, sales
under long-term contracts accounted for approximately 20% of the
volume of performance products sold by Cabot.
Sales of inkjet colorants are made to inkjet printer
manufacturers and to suppliers of inkjet inks in the printer
after market.
We are one of the leading manufacturers of rubber blacks and
performance products in the world, with an estimated one-quarter
of the worldwide production capacity for these products
combined. Cabot is also one of the five leading producers of
thermoplastic concentrates in Europe. We compete in the
manufacture of rubber blacks and performance products primarily
with Columbian Chemicals Company (a division of Phelps Dodge
Corporation) and Degussa AG, both of which have a global
presence, and with at least 20 other companies in various
regional markets in which we operate.
Our inkjet colorants are designed to replace traditional pigment
dispersions and dyes used in inkjet printing applications.
Competitive products for inkjet colorants are organic dyes and
other dispersed pigments manufactured and marketed by large
chemical companies and small independent producers.
Competition for products within the Carbon Black Business is
based on price, service, quality, product performance and
technical innovation. With respect to our rubber blacks and
performance products lines, competition is also based upon the
proximity of our manufacturing operations to those of our
customers.
The principal raw material used in the manufacture of carbon
black is a portion of the residual heavy oils derived from
petroleum refining operations and from the distillation of coal
tars and the production of ethylene throughout the world.
Natural gas is also used in the production of carbon black.
While the lack of availability of raw materials has not been a
significant factor for our rubber blacks or performance products
product lines, we may experience some difficulty obtaining low
sulfur feedstock at an acceptable cost for our European
operations in the event the proposed Best Available Techniques
Reference Documents, which are commonly referred to as
BREF-Notes, are adopted. The proposed BREF Note for
the European carbon black industry, which is described more
fully under Safety, Health and Environment below,
calls for a reduction in annual average sulfur content in carbon
black feedstock to a range of 0.5 to 1.5%. Raw material costs
generally are influenced by the cost and availability of oil
worldwide, the availability of various types of carbon black
oils and related transportation costs.
Other than carbon black feedstock, the primary materials used
for thermoplastic concentrates are titanium dioxide,
thermoplastic resins and mineral fillers. Raw materials for
these concentrates are, in general, readily available.
Raw materials for inkjet colorants include carbon black sourced
from our carbon black plants, organic pigments and other
treating agents available from various sources. We believe that
all raw materials to produce inkjet colorants are in adequate
supply.
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We own and operate plants that produce rubber blacks and/or
performance product grades of carbon black in Argentina, Brazil,
Canada, China, Colombia, the Czech Republic, the United Kingdom,
France, India, Indonesia, Italy, Japan, The Netherlands, and the
United States. Our affiliates own carbon black plants in
Malaysia, Mexico and Venezuela. Our thermoplastic concentrates
and specialty compounds are produced in facilities in Belgium,
Italy, the United Kingdom and China. Inkjet colorants are
manufactured in the United States. Some of our plants are
built on leased land (see Properties below).
In October 2005, we ceased manufacturing operations at our
Altona, Australia plant. The decision to close the plant was due
to the decline in Australias domestic carbon black market
and the loss of our feedstock supply in Australia.
Cabot has had a 50:50 joint venture arrangement with Showa Denko
K.K. for the manufacture and supply of carbon black in Japan
through an entity called Showa Cabot K.K. In November 2005, a
wholly-owned subsidiary of Cabot purchased Showa Denko
K.K.s 50% joint venture interest in Showa Cabot K.K. for
$19 million. In addition, as part of the acquisition, Cabot
assumed all of Showa Cabots debt and unfunded pension
liabilities as of September 30, 2005, which totaled
$26 million and approximately $10 million,
respectively.
Many of our rubber blacks and performance products customers are
moving their manufacturing operations to emerging, lower cost
regions. To remain competitive, we are expanding our operations
in those regions, particularly in China. In fiscal 2004, we
completed expansion of a rubber blacks plant in Shanghai
operated by Shanghai Cabot Chemical Company Ltd., our joint
venture with Shanghai Coking & Chemical Company
(Shanghai Coking). In fiscal 2005, we expanded our
relationship with Shanghai Coking by entering into two joint
ventures for the construction and operation of a new plant in
Tianjin, China with units that will produce both rubber blacks
and performance products. The rubber blacks units are expected
to become operational early in calendar year 2006 and the
performance products unit is expected to become operational in
the second half of 2006. In addition, we are constructing a new
carbon black manufacturing unit at our carbon black plant in
Maua, Brazil. Operation of this unit, which was scheduled to
commence by the end of calendar 2005, has been delayed for
several months for environmental permitting reasons.
The headquarters for our rubber blacks and performance products
product lines is located in Boston, Massachusetts, and the
headquarters for the inkjet colorants product line is located in
Billerica, Massachusetts. We also have regional headquarters in
Alpharetta, Georgia (North America), São Paulo, Brazil
(South America), Suresnes, France and Leuven, Belgium (Europe),
Kuala Lumpur, Malaysia (Asia Pacific) and Shanghai, China
(China).
SMPs principal areas of commercial focus are in developing
advanced materials for fuel cell applications (portable,
stationary and automotive), printed electronics and for other
fine particle markets. We also expect SMP to provide our other
businesses with technology support to develop new technologies
that complement existing markets and provide opportunities for
new business growth. The headquarters for SMP is in Albuquerque,
New Mexico.
Metal Oxides Business
The Metal Oxides Business is comprised of the fumed metal oxides
(including fumed silica and fumed alumina and dispersions
thereof) and aerogel product lines.
Fumed silica is an ultra-fine, high-purity particle used as a
reinforcing, thickening, abrasive, thixotropic, suspending or
anti-caking agent in a wide variety of products produced for the
automotive, construction, microelectronics, and consumer
products industries. These products include adhesives, sealants,
cosmetics, inks, toners, silicone rubber, coatings, polishing
slurries and pharmaceuticals. Fumed alumina, also an
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ultra-fine, high purity particle, is used as an abrasive,
absorbant or barrier agent in a variety of products, such as
inkjet media, lighting, coatings and cosmetics.
Cabots aerogels are nano-structured high surface area
hydrophobic silica particles with potential uses in a variety of
thermal and acoustic insulation applications. Cabots
aerogels are marketed under the Nanogel® trademark. The
first commercial shipment of Cabots Nanogel® product
occurred in December 2002. To date, the product has been
incorporated into the skylight, window and wall system products
of several manufacturers of panels for use in the daylighting
segment of the construction industry. The product line continues
to focus on application and market development activities for
use of aerogels in other commercial areas. There is the risk
that products targeted for new applications or markets will not
gain market acceptance or that there will not be sufficient
market size to support this product.
Sales of fumed metal oxides and aerogels are made by Cabot
employees and through distributors and sales representatives.
The amount of sales for each product line for each of the last
three fiscal years is set forth in the following table:
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Years Ended September 30, | |
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2005 | |
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2003 | |
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(Dollars in millions)
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Fumed metal oxides
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$ |
231 |
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$ |
221 |
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$ |
190 |
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Aerogel
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Total Metal Oxides Sales
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$ |
231 |
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$ |
221 |
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$ |
190 |
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Sales to one silicones customer and one microelectronics
customer represent a material portion of the Metal Oxides
Business. The loss of either of these customers would have a
material adverse effect on the Metal Oxides Business. We
currently supply fumed metal oxides to both of these customers
pursuant to long-term contracts. These contracts accounted for
approximately 57% of the volume of fumed metal oxides sold by
Cabot in fiscal year 2005.
We believe we are the leading producer and seller of fumed
silica in the United States and second worldwide. We compete in
the manufacture of fumed silica primarily with Degussa AG and
Wacker-Chemie GmbH, both of which have a global presence, and
with at least five other companies in various regional markets
in which we operate.
Although the manufacturing processes used are different, in
premium insulation markets, our aerogel products compete
principally with aerogel products manufactured by Aspen Aerogel,
Inc. and other manufacturers of non-aerogel insulation products.
Competition for products within our Metal Oxides Business is
based on price, service, quality, product performance and
technical innovation. For our fumed metal oxides product line,
competition is also based upon the proximity of our
manufacturing operations to those of our customers.
Raw materials for the production of fumed silica are various
chlorosilane feedstocks. The feedstocks are either purchased or
converted to product on a fee-basis (so called toll
conversion) for owners of the feedstock. We also purchase
aluminum chloride as feedstock for the production of fumed
alumina. We have long-term procurement contracts or arrangements
in place for the purchase of feedstock for this business, which
we believe will enable us to meet our raw material requirements
for the foreseeable future. In addition, we buy some raw
materials in the spot market to help ensure flexibility and
minimize costs.
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The principal raw materials for the production of aerogels are
silica sol or sodium silicate and trimethyl-chloro-silane, which
we believe are in adequate supply.
We have two fumed metal oxide manufacturing plants in North
America; one in Tuscola, Illinois and one in Midland, Michigan.
We also own manufacturing plants in the United Kingdom and
Germany. In addition, a joint venture owned 50% by the Company
and 50% by an Indian entity owns a plant in India. As part of
our market development and capacity expansion plans in China, we
entered into a joint venture in February 2004 with Bluestar New
Chemical Materials Co., Ltd. to manufacture fumed silica in
China. We own 90% of the venture, called Cabot Bluestar Chemical
(Jiangxi) Co., Ltd., which is constructing a fumed silica
manufacturing facility near Nanchang, in Jiangxi Province.
Construction of the facility began in January 2005 and is
expected to be completed in early calendar year 2006.
In 2002, we completed construction of a new semi-works facility
in Frankfurt, Germany for the manufacture of aerogels. Since
then, substantial attention has been paid to refining the unique
and patented manufacturing process at the semi-works facility to
improve production rates and quality yield to permit
manufacturing at the facilitys intended capacity. The
manufacture of aerogels uses a new chemical process and
achieving the expected capacity output at the semi-works
facility has taken longer than we anticipated. Although we made
significant progress in ramping up our manufacturing process in
2005, there continues to be a risk that expected capacity output
at the semi-works facility may not be achieved or that future
full-scale manufacturing is not possible.
The headquarters for the Metal Oxides Business is located in
Billerica, Massachusetts. We also have regional headquarters in
Alpharetta, Georgia (North America), São Paulo, Brazil
(South America), Leuven, Belgium (Europe), Kuala Lumpur,
Malaysia (Asia Pacific) and Shanghai, China (China).
Supermetals Business
We produce tantalum, niobium (columbium) and their alloys.
Tantalum, which accounts for substantially all of this
businesss sales, is produced in various forms including
powder and wire. Electronics is the largest market for tantalum
powder and wire, which are used to make capacitors for
computers, networking devices, wireless phones, electronics for
automobiles and other devices. Tantalum, niobium and their
alloys are also produced in wrought form for other applications
such as the production of superalloys and chemical process
equipment, and for various other industrial and aerospace
applications.
In addition, we sell tantalum products for the manufacture of
tantalum sputtering targets used in thin film applications,
including semiconductors, optics, magnetics and flat panel
displays. Supermetals has provided the starting metals
(high-purity grade tantalum powders, plates and ingots) used to
manufacture finished tantalum sputtering targets and has also
manufactured finished tantalum sputtering targets. In the fourth
quarter of fiscal 2005, we decided to stop manufacturing and
selling finished tantalum sputtering targets for end users in
the semiconductor industry and to focus our efforts on the sale
of tantalum plate and ingot to sputtering target manufacturers.
Sales in the United States are made by Cabot employees, in
Europe by Cabot employees and a sales representative, and in
Japan and other parts of Asia primarily through Cabot employees
and distributors.
Sales to three capacitor materials customers represent a
material portion of the total net sales and operating revenues
of the Supermetals Business. The loss of any one or more of
these customers could have a material adverse effect on the
Supermetals Business.
Many of our tantalum products are used in products for the
electronics industry, which is cyclical in nature. During the
last five years, a material portion of the sales of tantalum
powder and wire by the
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Supermetals Business have been under fixed price and fixed
volume contracts with four customers. These contracts were
designed to provide our customers with a secure supply of
tantalum powder and wire products and to mitigate volatility in
our tantalum volumes caused by cycles in the electronics
industry. In fiscal year 2005 these contracts accounted for
approximately 51% of the volume of finished powder and wire sold
by the Supermetals Business. The fixed price and fixed volume
portions of these contracts are expiring, and by the end of
calendar 2006 sales will be substantially at market prices.
We currently have two principal competitors in our tantalum
business. We believe that we are the leading producer of
electronic grade tantalum powder products, with competitors
having greater production in some other product lines.
Competition in this business is based on price, service,
quality, product performance and technical innovation.
We obtain the majority of our raw materials in the form of
tantalum ore from the mine we own in Manitoba, Canada and from
mines in Australia owned by Sons of Gwalia. We purchase a
significant portion of the ore we need under two long-term
supply contracts with Sons of Gwalia. In August 2003 we
elected not to extend one of these contracts beyond
December 31, 2005, the current expiration date, and
exercised our option to renew the other contract for an
additional five year period commencing January 1, 2006.
Although that contract contains provisions for determining the
price at which we will purchase ore, Cabot and Sons of Gwalia
were not able to agree on the application of those provisions.
Therefore, pursuant to the terms of the contract, Sons of Gwalia
filed a Request for Arbitration with the London Court of
International Arbitration seeking arbitration hearings between
Cabot and Sons of Gwalia to determine the price at which we will
purchase ore. Arbitration hearings took place in September and
October 2005. The parties also continue to negotiate a
commercial resolution of their dispute. If the parties do not
resolve this matter through a negotiated settlement, we expect a
final arbitrated decision to be issued during the first quarter
of calendar year 2006. Depending on the outcome, we could be
obligated to buy tantalum ore at prices well above our current
prices for up to a five year period.
On August 29, 2004, Voluntary Administrators were appointed
by Sons of Gwalia under the Australian Corporations Act (similar
to a reorganization under U.S. bankruptcy laws) after it
was unable to negotiate a standstill agreement with its
creditors. Sons of Gwalia continues to supply tantalum ore to us
under our long-term supply contracts, performance under which is
secured by charges we hold on the mines that are the source of
our supply. Furthermore, we have significant amounts of tantalum
ore inventory on hand.
We operate manufacturing facilities for this business in
Boyertown, Pennsylvania and Kawahigashi-machi, Fukushima-ken,
Japan. The headquarters for the Supermetals Business are located
in Boston, Massachusetts.
Specialty Fluids Business
Our Specialty Fluids Business produces and markets cesium
formate as a drilling and completion fluid for use primarily in
high pressure and high temperature oil and gas well operations.
Cesium formate products are solids-free, high-density fluids
that have a low viscosity, permitting them to flow readily in
oil and gas wells. The fluid is resistant to high temperatures,
minimizes damage to producing reservoirs and is readily
biodegradable. To date, cesium formate has been used
successfully in over 100 oil and gas well completions and
drill-in applications.
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Sales of our cesium formate products are made by Cabot employees
and sales representatives directly to oil and gas operating
companies and through oil field service companies. We generally
rent cesium formate to our customers for use in drilling
operations on a short-term basis. After completion of a job, the
customer returns the fluid to Cabot, and it is reprocessed for
use in subsequent well operations. Any of the fluid that is lost
during use and not returned to Cabot is paid for by the
customer. The rates to be charged to the customer for the daily
rental of the product and for the product that is lost are
negotiated and agreed to prior to the beginning of the job.
Ordinarily, approximately 15% of the cesium formate used in an
operation is lost.
In 2003, we entered into an agreement with a major energy
service company to provide a supply of cesium formate fluids for
both reservoir drilling and completion activities on two large
gas and condensate field projects in the Norwegian Continental
Shelf being developed and operated by Statoil. The loss of this
customer would have a material adverse effect on the Specialty
Fluids Business.
Formate fluids, which were introduced to the market in the
mid-1990s, are a relatively small but growing part of the fluids
market and compete mainly with traditional drilling fluid
technologies. Competition in this Business is based on price,
service, quality, product performance, technical innovation and
proximity of our inventory to our customers drilling
operations.
The principal raw material used in this business is pollucite
ore, which we obtain from our mine in Manitoba, Canada. We have
an adequate supply of this cesium-rich pollucite ore, owning
approximately 76% of the worlds known pollucite reserves.
Pollucite ore, however, is a finite resource and at current
production rates and known reserve levels, we expect our supply
in the mine to last 15 to 20 years. These reserves are in
addition to our existing inventory of finished product. Because
most jobs for which cesium formate is used require a large
volume of the product, the Specialty Fluids Business must carry
a large supply of inventory.
We have a mine and a cesium formate manufacturing facility in
Manitoba, Canada. Cabot has fluid on location at its facilities
in Aberdeen, Scotland, and in Bergen and Kristiansund, Norway
for use in the North Sea; in Dubai, United Arab Emirates, for
use in the Middle East; and in Texas and Louisiana for use in
the Gulf of Mexico. The Specialty Fluids Business has its
headquarters in Aberdeen, Scotland.
Patents and Trademarks
We own and are a licensee of various patents, which expire at
different times, covering many of our products, as well as
processes and product uses. Although the products made and sold
under these patents and licenses are important to Cabot, the
loss of any particular patent or license would not materially
affect our business, taken as a whole. We sell our products
under a variety of trademarks, the loss of any one of which
would not materially affect our businesses, taken as a whole.
Backlog
Cabots businesses are generally not seasonal in nature,
although they typically experience some decline in European and
North American sales in the fourth fiscal quarter due to summer
plant shutdowns and in sales in Asia Pacific and China in the
second fiscal quarter because of the Lunar New Year holidays. In
general, no significant lead-time between order and delivery
exists in any of our business segments and management does not
use backlog information in managing our business. As a result,
we do not consider that the dollar amount of backlog orders
believed to be firm as of any particular date is material for an
understanding of our business.
8
Employees
As of September 30, 2005, we had approximately 4,400
employees. Some of our employees in the United States and
abroad are covered by collective bargaining or similar
agreements, several of which are or will be subject to
renegotiation in the coming year. We believe that our relations
with our employees are generally satisfactory. In October 2005,
we reached agreement with the union at our Boyertown,
Pennsylvania facility (Local 619C of the International Chemical
Workers Union Council/ United Food and Commercial Workers
(ICWUC/ UFCW, Local 619C)) on a new collective bargaining
agreement that settled the labor dispute that began in June 2005.
Research and Development
Cabot develops new and improved products and higher efficiency
processes through Company-sponsored research and technical
service activities, including those initiated in response to
customer requests. Our expenditures for such activities
generally are evenly spread among our businesses and are shown
in the Consolidated Statements of Operations.
Safety, Health and Environment
The Company has been named as a potentially responsible party
under the Comprehensive Environmental Response, Compensation,
and Liability Act of 1980 (the Superfund law) and
comparable state statutes with respect to several sites
primarily associated with our divested businesses. (See
Legal Proceedings below.) During the next several
years, as remediation of various environmental sites is carried
out, we expect to spend a significant portion of our
$17 million environmental reserve for costs associated with
such remediation. We anticipate that the expenditures at these
sites will be made over a number of years. Adjustments are made
to the reserve based on our continuing analysis of our share of
costs likely to be incurred at each site. Inherent uncertainties
exist in these estimates due to unknown conditions at the
various sites, changing governmental regulations and legal
standards regarding liability, and changing technologies for
handling site investigation and remediation. While the reserve
represents our best estimate of the costs we expect to incur, no
assurance can be given that the actual costs to investigate and
remediate these sites will not exceed the amounts accrued in the
environmental reserve. While it is always possible that an
unusual event may occur with respect to a given site and have a
material adverse effect on the results of operations in a
particular period, in light of the environmental reserve, we do
not believe that the costs relating to these sites, in the
aggregate, are likely to have a material adverse effect on our
financial condition. It is possible that we may also incur
future costs relating to sites that are not currently known to
us or as to which it is currently not possible to make an
estimate.
The Companys ongoing operations are subject to extensive
federal, state, local, and foreign laws, regulations, rules, and
ordinances relating to safety, health, and environmental matters
(SH&E Requirements). We have expended
considerable sums to construct, maintain, operate, and improve
facilities for safety, health and environmental protection and
to comply with SH&E Requirements. We spent approximately
$16 million in environmentally related capital expenditures
at existing facilities in fiscal year 2005 and anticipate
spending approximately $17 million for such costs in fiscal
year 2006. Part of this spending will relate to costs necessary
to comply with the new carbon black emissions standards under
the Generic Maximum Achievable Control Technology standards
applicable to carbon black production, as described more fully
below.
In recognition of the importance of SH&E Requirements to the
Company, in February 1990, our Board of Directors established a
Safety, Health, and Environmental Affairs Committee. The
Committee, which is comprised of seven non-employee directors,
generally meets three times a year and provides oversight and
guidance in respect of the Companys safety, health and
environmental management programs and performance. In
particular, the Committee reviews the Companys
environmental reserve, risk assessment and management processes,
environmental and safety audit reports, performance metrics,
performance as benchmarked against industry peer groups,
assessed fines or penalties, site security and safety issues,
health and environmental training initiatives, and SH&E
budget and capital expenditures, and consults with the
9
Companys outside and internal advisors regarding
management of the Companys safety, health and
environmental programs.
The operation of any chemical manufacturing business as well as
the sale and distribution of chemical products involve risks
under SH&E Requirements, many of which provide for
substantial monetary fines and criminal sanctions for
violations. The production and/or processing of carbon black,
fumed metal oxides, tantalum, niobium, aerogels and other
chemicals involve the handling, manufacture or use of certain
substances or components that may be considered toxic or
hazardous within the meaning of applicable
SH&E Requirements, and certain operations have the
potential to cause environmental or other damage as well as
injury or death to employees or third parties. We could incur
significant expenditures in connection with such operational
risks. We believe that our ongoing operations comply with
current SH&E Requirements in a manner that should not
materially affect our earnings or cash flow in an adverse
manner. There can be no assurance, however, that significant
costs or liabilities will not be incurred with respect to
SH&E Requirements and our operations. Moreover, we are
not able to predict whether future changes or developments in
SH&E Requirements will affect our earnings or cash flow in a
materially adverse manner.
In 1996, the International Agency for Research on Cancer
(IARC) revised its evaluation of carbon black from
Group 3 (insufficient evidence to make a determination regarding
carcinogenicity) to Group 2B (known animal carcinogen, possible
human carcinogen) based solely on results of studies of female
rat responses to the inhalation of carbon black. We have
communicated this change in IARCs evaluation of carbon
black to our customers and employees and have made changes to
our material safety data sheets and elsewhere, as appropriate.
In June 2005, IARC announced that it will be reviewing its
classification of carbon black regarding carcinogenicity in
February 2006. As a result, it is possible that IARC could
change the classification of carbon black from possible human
carcinogen to probable or known human carcinogen. In the event
that IARC does change the classification of carbon black to a
probable human carcinogen (Group 2A) or known human carcinogen
(Group 1), this change would impose additional labeling and
other hazard communication requirements on the Company. We are
not able to determine what other impacts would be associated
with reclassification of carbon black to Group 2A or Group 1. It
is possible that such a reclassification could lead customers to
evaluate possible substitutes to the use of carbon black in
their products and it could lead regulators to consider changing
the occupational exposure and other regulatory limits for carbon
black. We continue to believe that the available evidence, taken
as a whole, indicates that carbon black is not carcinogenic to
humans, and does not present a health hazard when handled in
accordance with good housekeeping and safe workplace practices
as described in our material safety data sheets.
In October 1999, the California Office of Environmental Health
Hazard Assessment (OEHHA) published a Notice of
Intent to add carbon black (airborne particles of
respirable size) to its list of chemicals known to the
State to cause cancer promulgated pursuant to the California
Safe Drinking Water and Toxic Enforcement Act, commonly referred
to as Proposition 65. OEHHA stated it was taking this action in
light of IARCs 1996 reclassification of carbon black.
Proposition 65 requires businesses to give warnings to
individuals before they knowingly or intentionally expose them
to chemicals subject to its requirements, and it prohibits
businesses from knowingly discharging or releasing the chemicals
into water or onto land where they could contaminate drinking
water. In February 2003, OEHHA published a notice adding
carbon black (airborne, unbound particles of respirable
size) to the Proposition 65 list. We worked with the
International Carbon Black Association (ICBA), as
well as various customers and carbon black user groups, to
ensure compliance with the requirements associated with the
Proposition 65 listing of carbon black, which became effective
in February 2004.
In April 2002, The Netherlands published the Dutch Notes
on BAT for the Carbon Black Industry to support the
identification of Best Available Techniques (BAT)
for the European carbon black industry pursuant to European
Union (EU) Directive 96/61/ EEC. BAT Reference
Documents, so-called BREF Notes, are being prepared by
various EU member countries under the supervision of the
Integrated Pollution Prevention and Control Bureau (the
IPPC Bureau). The currently proposed IPPC Bureau
draft BAT guidance for large volume inorganic chemicals for
the carbon black industry calls for an annual average sulfur
content in carbon black feedstock in the range of 0.5% to 1.5%
to control sulfur dioxide emissions.
10
Depending on the final guidance adopted, this could have
significant financial effects on the carbon black industry,
including the Company, and could cause the Company to experience
difficulty obtaining low sulfur feedstock at an acceptable cost
for its European operations. We are not able to predict whether
this regulatory development in the EU will affect our earnings
or cash flow in a materially adverse manner.
Since October 2003, the European Commission (EC) has
been developing a new EU regulatory framework for chemicals. The
proposed new system called REACH (Registration, Evaluation and
Authorization of Chemicals), would apply to all existing and new
chemical substances produced or imported into the EU in
quantities greater than one ton a year. Manufacturers or
importers of these chemical substances would be obligated to
register the substance with a central agency by submitting
specified information, including test data and risk assessment
information, about the substance. On November 17, 2005,
REACH was adopted by the European Parliament in the first
reading of the draft legislation. A second reading is expected
to occur during the second quarter of 2006 with an expected
effective date in 2007. As we are committed to continuing to
supply our EU customers, we are developing plans to respond to
the upcoming requirements of REACH.
The EC has been working with the European tire industry on a
proposal to restrict the marketing and use of certain polycyclic
aromatic hydrocarbons (PAHs) in extender oils and
tires. This proposal to amend European Union Directive 76/769/
EC would prohibit the use of extender oils containing high
levels of eight PAHs classified as carcinogenic according
to the EC in tires beginning January 1, 2009. The
proposals objective is to reduce the emission of tire
debris that contains carcinogens into the environment to an
acceptable level. The EC is now considering whether to extend
this proposal to all potential sources of PAHs in tires. On
behalf of the EC, the German environmental authorities (BMU/
UBA) have contacted the carbon black industry seeking
information on the PAH content of tread grade carbon blacks.
PAHs adsorbed to carbon blacks have been shown by scientific
studies dating back to the mid-1980s to be tightly bound
to the carbon black particle surface and not bioavailable. This
notwithstanding, we are working with the ICBA member companies
and the German authorities to respond to the data request.
On May 15, 2002, the United States Environmental Protection
Agency (EPA) signed the final rule amending the
Generic Maximum Achievable Control Technology (MACT)
standards to add National Emissions Standards for Hazardous Air
Pollutants (NESHAP) for the carbon black production
source category (Carbon Black MACT) as required
under Title III of the Clean Air Act Amendments of 1990.
This new rule was published in the Federal Register on
July 12, 2002 and became effective for carbon black plants
located in the United States on July 12, 2005. EPA has
identified hazardous air pollutants (HAPs)
associated with the production of carbon black. The Carbon Black
MACT requires 98% elimination of HAPs emissions from
process vents on facility main unit filters. This is generally
accomplished by combusting the tail gas vented from these
filters. We have been granted a one-year extension by the West
Virginia Department of Environmental Protections Division
of Air Quality (DAQ) to comply with the new Carbon
Black MACT at our Ohio River facility in Waverly, West Virginia.
The December 2004 Consent Order between the Company and DAQ
provides that the Ohio River facility will be in compliance with
the Carbon Black MACT by July 12, 2006. We have spent
approximately $7 million at two carbon black facilities in
Texas and will spend about an additional $2 million in
capital improvements at the Ohio River facility to comply with
the Carbon Black MACT.
We are experiencing increased interest by environmental
regulatory agencies worldwide in the air emissions associated
with our manufacturing operations, particularly our carbon black
plants. This increased scrutiny by regulatory bodies may
indicate a trend toward more restrictive air emission limits
globally. We also are actively monitoring developments and
participating with trade groups regarding implementation of the
Kyoto protocol. While we believe our facilities are not a
priority target for the reduction of greenhouse gas emissions,
we have facilities operating in countries and regions that are
setting greenhouse gas reduction goals and objectives. We are
following these developments and continue to evaluate and
implement projects that will increase our efficiency and reduce
our greenhouse gas emissions.
Since the terrorist attacks in the U.S. on
September 11, 2001, various U.S. agencies and
international bodies have adopted new requirements that impose
increased security requirements on certain manufacturing and
industrial facilities and locations. The new security-related
requirements involve the preparation of
11
security assessments and security plans in some cases, and in
other cases the registration of certain facilities with
specified governmental authorities. We are closely monitoring
all security related regulatory developments and believe we are
in compliance with all existing requirements. Compliance with
such requirements is not expected to have a material adverse
effect on our operations.
Financial Information About Segments, Foreign and Domestic
Operations and Export Sales
Segment financial data are set forth in Managements
Discussion and Analysis of Financial Condition and Results of
Operations in Item 7, and in Note W of the Notes to
the Companys Consolidated Financial Statements, which
appear in Item 8 of this annual report on Form 10-K
for the fiscal year ended September 30, 2005. A significant
portion of our revenues and operating profits is derived from
overseas operations. The profitability of our segments is
affected by fluctuations in the value of the U.S. dollar
relative to foreign currencies. (See the Geographic Information
portion of Note W for further information relating to sales
and long-lived assets by geographic area and Managements
Discussion and Analysis of Financial Condition and Results of
Operations.) Currency fluctuations and nationalization and
expropriation of assets are risks inherent in international
operations. We have taken steps we deem prudent in our
international operations to diversify and otherwise to protect
against these risks, including the use of foreign currency
financial instruments to reduce the risk associated with changes
in the value of certain foreign currencies compared to the
U.S. dollar. (See the Risk Management discussion contained
in Quantitative and Qualitative Disclosures About Market
Risk in Item 7A below, and Note U of the Notes
to the Companys Consolidated Financial Statements, which
appears in Item 8 of this annual report on Form 10-K
for the fiscal year ended September 30, 2005.)
12
Cabots corporate headquarters are in leased office space
in Boston, Massachusetts. We also own or lease office,
manufacturing, storage, distribution, marketing and research and
development facilities in the United States and in foreign
countries. As of December 6, 2005, the locations of our
principal manufacturing and/or administrative facilities are set
forth in the table below. Unless otherwise indicated, all the
properties are owned.
|
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|
Segment Using Facility |
|
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|
|
|
Carbon |
|
Metal |
|
|
|
Specialty |
Location by Cabot Business Region |
|
Black |
|
Oxides |
|
Supermetals |
|
Fluids |
|
|
|
|
|
|
|
|
|
North America
|
|
|
|
|
|
|
|
|
|
Alpharetta,
GA*(1)
|
|
X |
|
X |
|
|
|
|
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Tuscola, IL
|
|
|
|
X |
|
|
|
|
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Centerville, LA
|
|
X |
|
|
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|
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Ville Platte, LA
|
|
X |
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Billerica, MA
|
|
X |
|
X |
|
X |
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Haverhill, MA
|
|
X |
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Midland, MI
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X |
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Albuquerque, NM*
|
|
X |
|
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|
|
|
|
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Columbus, OH*
|
|
|
|
|
|
X |
|
|
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Etna, OH
|
|
|
|
|
|
X |
|
|
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Boyertown, PA
|
|
|
|
|
|
X |
|
|
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Pampa, TX
|
|
X |
|
|
|
|
|
|
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The Woodlands, TX*
|
|
|
|
|
|
|
|
X |
|
Waverly, WV
|
|
X |
|
|
|
|
|
|
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Lac du Bonnet, Manitoba**
|
|
|
|
|
|
X |
|
X |
|
Sarnia, Ontario
|
|
X |
|
|
|
|
|
|
Europe
|
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|
|
|
|
|
|
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Loncin, Belgium
|
|
X |
|
|
|
|
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|
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Leuven,
Belgium*(1)
|
|
X |
|
X |
|
|
|
|
|
Pepinster, Belgium
|
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X |
|
|
|
|
|
|
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Valmez, Czech Republic**
|
|
X |
|
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|
|
|
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Dukinfield, England
|
|
X |
|
|
|
|
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Stanlow, England
|
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X |
|
|
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|
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Berre, France
|
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X |
|
|
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|
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Port Jerome, France**
|
|
X |
|
|
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Suresnes, France*
|
|
X |
|
|
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|
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Frankfurt, Germany*
|
|
|
|
X |
|
|
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Hanau, Germany
|
|
X |
|
X |
|
|
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Rheinfelden, Germany
|
|
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|
X |
|
|
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Grigno, Italy
|
|
X |
|
|
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Ravenna, Italy
|
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X |
|
|
|
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Bergen, Norway*
|
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|
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|
X |
|
Aberdeen, Scotland*
|
|
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|
|
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|
X |
|
Botlek, The Netherlands**
|
|
X |
|
|
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|
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Leiden, The Netherlands**
|
|
X |
|
|
|
|
|
|
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Barry, Wales*
|
|
|
|
X |
|
|
|
|
|
|
(1) |
Regional Shared Service Center |
|
|
** |
Building is owned by Cabot, but land is leased |
13
|
|
|
|
|
|
|
|
|
|
|
|
Segment Using Facility |
|
|
|
|
|
Carbon |
|
Metal |
|
|
|
Specialty |
Location by Cabot Business Region |
|
Black |
|
Oxides |
|
Supermetals |
|
Fluids |
|
|
|
|
|
|
|
|
|
China
|
|
|
|
|
|
|
|
|
|
Jiangxi Province, China**
|
|
|
|
X |
|
|
|
|
|
Tianjin, China**
|
|
X |
|
|
|
|
|
|
|
Shanghai,
China*(1)
|
|
X |
|
X |
|
|
|
|
|
Shanghai, China** (plant)
|
|
X |
|
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|
|
Asia Pacific
|
|
|
|
|
|
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Hong Kong, China**
|
|
X |
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Maharashtra, India**
|
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X |
|
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Mumbai, India*
|
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X |
|
|
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Cilegon, Indonesia**
|
|
X |
|
|
|
|
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Jarkarta, Indonesia*
|
|
X |
|
|
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Merak, Indonesia
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|
X |
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Kawahigashi-machi, Japan**
|
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|
X |
|
|
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Ichihara, Japan
|
|
X |
|
|
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|
|
|
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Shimonoseki, Japan**
|
|
X |
|
|
|
|
|
|
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Tokyo, Japan*
|
|
X |
|
X |
|
X |
|
|
|
Kuala Lumpur,
Malaysia*(1)
|
|
X |
|
X |
|
|
|
|
South America
|
|
|
|
|
|
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Campana, Argentina
|
|
X |
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Maua, Brazil
|
|
X |
|
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|
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|
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Sao Paulo,
Brazil*(1)
|
|
X |
|
X |
|
|
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Cartagena, Colombia
|
|
X |
|
|
|
|
|
|
|
|
(1) |
Regional Shared Service Center |
|
|
** |
Building is owned by Cabot, but land is leased |
Cabot holds a 50% interest in a joint venture that manufacturers
fumed silica at a facility in Mettur Dam, India and has a sales
office in Chennai, India. Cabot also holds the ownership
interests set forth below in carbon black manufacturing
facilities at the following locations:
|
|
|
|
|
Percentage |
Location |
|
Interest |
|
|
|
Port Dickson, Malaysia
|
|
49% |
Valencia, Venezuela
|
|
41% |
Tampico, Mexico
|
|
40% |
Cabot conducts research and development for its various
businesses primarily at facilities in Billerica, MA;
Albuquerque, NM; Boyertown, PA; Pampa, TX; Pepinster, Belgium;
Frankfurt and Rheinfelden, Germany; Kawahigashi-machi, Japan;
and Port Dickson, Malaysia.
Cabots existing manufacturing plants, together with
announced capacity expansion plans, will generally have
sufficient production capacity to meet our current requirements
and expected near-term growth. These plants are generally well
maintained, in good operating condition and suitable and
adequate for their use. Cabots administrative offices and
other facilities are generally suitable and adequate for their
intended purposes.
14
|
|
Item 3. |
Legal Proceedings |
The Company is a defendant in various lawsuits and environmental
proceedings wherein substantial amounts are claimed. The
following is a description of the significant proceedings
pending as of September 30, 2005, unless otherwise
specified.
Environmental Proceedings
In 1986, Cabot sold a manufacturing facility in Reading,
Pennsylvania to NGK Metals, Inc. (NGK). In doing so,
Cabot agreed to share with NGK the costs of certain
environmental remediation of the Reading plant site. After the
sale, the EPA issued an order to NGK requiring it to address
soil and groundwater contamination at the site. Remediation
activities at the Reading property are ongoing and we are
contributing to the costs associated with certain of those
activities pursuant to the cost-sharing agreement with NGK.
During the summer of 1998, Cabot joined a group of companies in
forming the Ashtabula River Cooperative Group
(ARCG), which collectively agreed on an allocation
for funding private party shares of a public/private partnership
(the Ashtabula River Partnership (the ARP)),
established to conduct navigational dredging and environmental
restoration of the Ashtabula River (the River) in
Ashtabula, Ohio. The ARP expects to obtain additional funding
from the federal government for the project under either the
Water Resources Development Act (WRDA) or the Great
Lakes Legacy Act (GLLA). Under the statutory formula
available for funding this project under WRDA or GLLA,
approximately 50% to 65% of the projects cost would be
borne by the federal government, leaving approximately 35% to
50% of the cost for non-federal participants. The current cost
estimates for the project ranges from approximately $50 to
$60 million. In December 2005, the EPA announced the
approval of a project to dredge the upstream portion of the
river under GLLA, with a 50% cost sharing by the federal
government. The remaining downstream portion is expected to be
approved under WRDA. The State of Ohio has pledged a
contribution of $7 million to the project, which will
reduce the cost to be borne by the non-federal participants. The
ARCG has agreed to bear a substantial percentage of the
remaining costs, of which Cabot expects to have a significant
share. In addition, the ARCG has received a notice of claim from
the Ashtabula River Natural Resources Trustees for natural
resource damages related to the River and the amount of that
claim remains to be negotiated.
In June 2005, Cabot signed a Consent Order and Agreement with
the Pennsylvania Department of Environmental
Protection (DEP) to address the Companys
compliance with a new wastewater discharge permit at our
Boyertown, Pennsylvania facility and the construction and
operation of a new wastewater treatment facility at that
location. The Consent Order and Agreement includes a civil
penalty against Cabot of approximately $48,000 to resolve past
non-compliance with certain permit limits. Pursuant to the
Consent Order and Agreement, Cabot will also be required to pay
specified penalties for any future permit exceedances pending
completion of the new wastewater treatment facility in 2007.
Cabot is the holder of a Nuclear Regulatory Commission
(NRC) license for certain slag waste material
deposited on industrial property in Reading, Pennsylvania in the
late 1960s by a predecessor of Cabot that had leased a portion
of the site to process tin slags. The slag material contains low
levels of uranium and thorium, thus subjecting it to NRC
jurisdiction. We have prepared a site decommissioning plan for
the slag material which concludes that the levels of
radioactivity in the slag are low enough that the material can
be safely left in place and still meet NRC requirements for
license termination without restrictions. Our decommissioning
plan proposing this in-place remedy was filed with the NRC in
August 1998. The City of Reading and the Reading Redevelopment
Authority (the RRA) filed requests for a hearing
with the NRC concerning Cabots decommissioning plan,
alleging various deficiencies with the plan. In October 2000, we
reached an agreement with the City of Reading and the RRA to
settle their claims. In July 2002, the Pennsylvania Department
of Environmental Protection submitted comments to the NRC
opposing our proposed decommissioning plan. We continue to work
with the NRC to obtain approval of the decommissioning plan.
The EPA has completed an investigation of certain areas
surrounding Cabots Boyertown, Pennsylvania facility. The
investigation was prompted by media reports of complaints by
area farmers of health impacts and damage to livestock and crops
allegedly associated with emissions from the Boyertown facility.
In a report
15
dated November 2000, the EPA stated that increased
concentrations of some elements in environmental media at
locations near the Boyertown site did not pose a health threat
to the broad community necessitating a cleanup action by the
EPA. The EPA report concluded that it could find no relationship
between industrial emissions and reported poor farm production
and animal health concerns. Two neighboring farmers brought an
action against Cabot in September 2001 in a state court in
Pennsylvania alleging damage to their farms over a multi-year
period. Cabot removed the suit to federal court, the Eastern
District of Pennsylvania, and moved for summary judgment on
statute of limitations grounds. In May 2004, the Court granted
the motion and dismissed all of the farmers claims to the
extent they arose from Cabots activities prior to
November 10, 1998. The farmers unilaterally dismissed their
remaining claims in November 2004. The farmers filed an appeal
of the limitations decision to the Third Circuit Court of
Appeals in November 2004 and oral arguments were heard in
October 2005.
Cabot has received various requests for information and
notifications that it may be a PRP at several other Superfund
sites.
As of September 30, 2005, approximately $17 million
was reserved for environmental matters by the Company. The
operational and maintenance component of this reserve includes
$5 million on a net present value basis or $6 million
on an undiscounted basis. This amount represents our current
best estimate of costs likely to be incurred for remediation
based on our analysis of the extent of cleanup required,
alternative cleanup methods available, abilities of other
responsible parties to contribute and our interpretation of laws
and regulations applicable to each site described above.
Other Proceedings
We have exposure in connection with a safety respiratory
products business that a subsidiary acquired from American
Optical Corporation (AO) in an April 1990 asset
transaction. The subsidiary manufactured respirators under the
AO brand and disposed of that business in July 1995. In
connection with its acquisition of the business, the subsidiary
agreed, in certain circumstances, to assume a portion of
AOs liabilities, including costs of legal fees together
with amounts paid in settlements and judgments, allocable to AO
respiratory products used prior to the 1990 purchase by the
Cabot subsidiary. In exchange for the subsidiarys
assumption of certain of AOs respirator liabilities, AO
agreed to provide to the subsidiary the benefits of:
(1) AOs insurance coverage for the period prior to
the 1990 acquisition, and (2) a former owners
indemnity of AO holding it harmless from any liability allocable
to AO respiratory products used prior to May 1982. Generally,
these respirator liabilities involve claims for personal injury,
including asbestosis and silicosis, allegedly resulting from the
use of respirators that are claimed to have been negligently
designed or labeled.
Neither Cabot, nor its past or present subsidiaries, at any time
manufactured asbestos or asbestos-containing products. Moreover,
not every person with exposure to asbestos giving rise to an
asbestos claim used a form of respiratory protection. At no time
did this respiratory product line represent a significant
portion of the respirator market. In addition, other parties,
including AO, AOs insurers, and another former owner and
its insurers (collectively, the Payor Group), are
responsible for significant portions of the costs of these
liabilities, leaving Cabots subsidiary with a portion of
the liability in only some of the pending cases.
The subsidiary disposed of the business in July 1995 by
transferring it to a newly-formed joint venture called Aearo
Corporation (Aearo) and retained an equity interest
in Aearo. Cabot agreed to have the subsidiary retain liabilities
allocable to respirators used prior to the 1995 transaction so
long as Aearo pays Cabot an annual fee of $400,000. Aearo can
discontinue payment of the fee at any time, in which case it
will assume the responsibility for and indemnify us against the
liabilities allocable to respirators manufactured and used prior
to the 1995 transaction. We have no liability in connection with
any products manufactured by Aearo after 1995. Between July 1995
and September 30, 2001, our total costs and payments in
connection with these respirator liabilities did not exceed the
total amounts received from Aearo. Since September 30,
2001, our total costs and payments in connection with these
liabilities have exceeded the amount we have received from Aearo
because of the significant increase in claims filed against AO
beginning in calendar year
16
2001. In August 2003, Cabot and its subsidiary sold all of the
subsidiarys equity interest in Aearo for approximately
$35 million. This sale did not alter the arrangements
described above.
As of December 31, 2002, there were approximately 50,000
claimants in pending cases asserting claims against AO in
connection with respiratory products. As of September 30,
2003, 2004 and 2005 there were approximately 87,000, 91,000 and
92,000 claimants, respectively. A large portion of the claims
served during 2003 were filed in Mississippi and appear to have
been prompted by changes in Mississippis state procedural
laws, which caused claimants to file their claims prior to the
effective date of these changes. Cabot has contributed to the
Payor Groups defense and settlement costs with respect to
a percentage of pending claims depending on several factors,
including the period of alleged product use.
In order to quantify our estimated share of liability for
pending and future respirator liability claims, we engaged
through counsel the assistance of Hamilton,
Rabinovitz & Alschuler, Inc. (HR&A), a
leading consulting firm in the field of tort liability
valuation. The methodology developed by HR&A addresses the
complexities surrounding our potential liability by making
assumptions about future claimants with respect to periods of
asbestos exposure and respirator use. Using those and other
assumptions, HR&A estimated the number of future claims that
would be filed and the related costs that would be incurred in
resolving those claims. On this basis, HR&A then estimated
the net present value of the share of these liabilities that
reflected our period of direct manufacture and our actual
contractual obligations assuming that all other members of the
Payor Group meet their obligations. Based on the HR&A
estimates, we have recorded on a net present value basis an
$18 million reserve ($31 million on an undiscounted
basis) to cover our estimated share of liability for pending and
future respirator claims.
It is important to note that in estimating our share of future
unasserted liability for these matters, we have excluded
settlement data from the 2002 settlement of a large number of
claims in Mississippi in estimating future claims values. This
settlement data was excluded because the procedure by which
claims values were established in that settlement was not in
conformity with past practice. In this settlement, generally,
the values paid for claims were established before the claims
were actually asserted. As a result, payments made did not
reflect substantial differences between the severity of claims.
Including this data, therefore, would result in an unsupported
increase in the projected settlement values for future cases
involving non-malignant injury, which represent a significant
majority of the pending and estimated future claims. However,
had this settlement data been included in the estimation of
future claim values our estimated liability for pending and
future respirator claim payments would have been
$29 million on a net present value basis or
$49 million on an undiscounted basis.
Our current estimate of the cost of our share of existing and
future respirator liability claims is based on facts and
circumstances existing at this time. Developments that could
affect our estimate include, but are not limited to,
(i) significant changes in the number of future claims,
(ii) significant changes in the average cost of resolving
claims, (iii) significant changes in the legal costs of
defending these claims, (iv) changes in the nature of
claims received, (v) changes in the law and procedure
applicable to these claims, (vi) the financial viability of
members of the Payor Group, and (vii) a determination that
our interpretation of the contractual obligations on which we
have estimated our share of liability is inaccurate. We cannot
determine the impact of these potential developments on our
current estimate of our share of liability for these existing
and future claims. Accordingly, the actual amount of these
liabilities for existing and future claims could be higher than
the reserved amount.
|
|
|
Carbon Black Antitrust Litigation |
In November 2002, European antitrust authorities initiated an
investigation into possible price-fixing within the carbon black
industry. As part of this investigation, European antitrust
authorities reviewed documents at the Companys offices in
Suresnes, France, and United States authorities contacted
Cabots Boston, Massachusetts headquarters. On June 1,
2005, we received notification from the European Commission that
the Commissions investigation into possible price-fixing
within the European carbon black industry had been closed.
17
During fiscal year 2003, the Company, Phelps Dodge Corporation,
Columbian Chemicals Co., Degussa Engineered Carbons, LP, Degussa
AG, and Degussa Corporation (referred to collectively as the
Defendants), were named in fifteen antitrust
lawsuits filed in several federal district courts, one of which
was dismissed. The complaints were filed by the plaintiffs on
their own behalf and on behalf of all individuals or entities
who purchased carbon black in the United States directly from
the Defendants from approximately 1999 until the present
(the Period) and allege that the Defendants
conspired to fix, raise, maintain or stabilize prices for carbon
black sold in the United States during the Period. The
plaintiffs seek treble damages in an unspecified amount and
attorneys fees. In August 2003, the pending federal cases
were consolidated by a multi-jurisdictional panel and
transferred to the federal court for the District of
Massachusetts. In January 2005, the Court denied the
Defendants motion to dismiss the consolidated complaint on
the grounds that it fails to state a claim and granted the
plaintiffs motion to certify the class or classes of
plaintiffs. In addition, in the second quarter of fiscal 2005
the Defendants were named in an antitrust lawsuit filed in
federal district court in New York. This action was consolidated
with the other pending federal cases. Discovery is ongoing in
these matters. We believe that we have strong defenses to all of
these claims, which we intend to assert vigorously.
During fiscal years 2003 and 2004, the Company and certain other
companies were named in nine actions filed in Superior Court of
the State of California on behalf of a purported class of
indirect purchasers of carbon black in the state of California
from as early as November 1998 to the present. During fiscal
years 2004 and 2005, the Company and certain other companies
were named in actions filed in state courts in the states of
Florida, Kansas, Tennessee, South Dakota, North Carolina and New
Jersey on behalf of all indirect purchasers of carbon black in
these respective states. Each of these complaints asserts
violations under the applicable state laws for conduct that is
similar to what is alleged in the federal cases described above.
The plaintiffs in the state actions also seek treble damages in
an unspecified amount and attorneys fees. All nine pending
California actions have been consolidated in the Superior Court
in the State of California (City and County of
San Francisco). In March 2004, a state court in North
Carolina granted defendants motion to dismiss the North
Carolina action on the grounds that state law did not permit a
state antitrust claim to be asserted by a purchaser of tires
against ingredient suppliers to tire manufacturers. The
plaintiff appealed the decision, but withdrew the appeal in
February 2005. We believe that we have strong defenses to all of
these claims, which we intend to assert vigorously.
Cabot is a party to several pending actions in connection with
its discontinued beryllium operations. Cabot entered the
beryllium industry through an acquisition in 1978. We ceased
manufacturing beryllium products at one of the acquired
facilities in 1979, and the balance of our former beryllium
business was sold to NGK Metals, Inc. in 1986. During the last
several years, several individuals who have resided or worked
for many years in the immediate vicinity of our former beryllium
facility located in Reading, Pennsylvania have brought suits
against Cabot and NGK for personal injury allegedly caused by
beryllium particle emissions produced at that facility. Nine
personal injury claims against Cabot are pending in state court
in Pennsylvania. In addition, in October 2004 one case was filed
in state court in Ohio. Discovery is ongoing in those cases.
Since October 2003, approximately 50 individuals have asserted
claims for medical monitoring now pending in numerous
Pennsylvania state court actions. The plaintiffs allege contact
with beryllium in various ways, including residence or
employment in the area surrounding the Reading facility,
employment at the Reading facility or contact with individuals
who worked at the Reading facility. Discovery is underway in
these cases.
There are also six beryllium product liability cases pending in
state courts, five of which are pending in California and one of
which is pending in Florida. Four California cases are stayed by
court order pending the testing of the plaintiffs for beryllium
exposure and discovery has not yet begun in the fifth California
case. Discovery is ongoing in the Florida action.
18
We believe that we have valid defenses to all of these beryllium
actions and will assert them vigorously in the various venues in
which claims have been asserted. In addition, there is a
contractual indemnification obligation running from NGK to Cabot
in connection with many of these matters.
On July 29, 2002, AVX Corporation commenced an action
against us in the United States District Court for the District
of Massachusetts. The complaint involved a tantalum supply
agreement between Cabot and AVX, one of our tantalum supply
customers, and alleged unfair and deceptive trade practices,
breach of contract and other related matters. This action was
dismissed during fiscal year 2003. In connection with the
dismissal, we filed an action against AVX in the Business
Litigation Section of the Superior Court of Massachusetts
seeking declaratory judgment as to the validity of the supply
agreement, as well as a declaration that we are not in breach of
an alleged prior agreement, that Cabot did not engage in unfair
and deceptive trade practices and other related matters. In
October 2003, we filed a motion for summary judgment as to all
but one claim in dispute. In June 2004, the Court granted our
partial summary judgment motion regarding these matters, leaving
as the only remaining dispute whether some of the product
supplied by Cabot under the supply agreement with AVX was in
conformity with contract specifications. During the fourth
quarter of fiscal 2005, AVX dismissed the remaining claims
regarding product conformity without prejudice. In October 2005,
AVX filed an appeal of the Courts June 2004 decision
granting Cabot partial summary judgment.
On March 8, 2004, AVX filed another action against us in
the United States District Court for the District of
Massachusetts. This complaint alleged that we violated the
federal antitrust laws in connection with the tantalum supply
agreement between Cabot and AVX by tying the purchase of one
type of tantalum product by AVX to the purchase of other types.
In November 2004, the District Court granted Cabots motion
to dismiss this complaint on procedural grounds. During the
fourth quarter of fiscal 2005, the First Circuit Court of
Appeals reversed the District Courts dismissal and
remanded the matter back to District Court. Discovery has not
yet begun.
On September 6, 2005, AVX filed a lawsuit in the Superior
Court of Massachusetts for Suffolk County alleging that we have
improperly administered our tantalum supply agreement with them.
In particular, AVX claims that we have not provided all of the
price relief due to them pursuant to most favored
nation (MFN) pricing provisions in the
agreement. AVX is seeking a declaration of the rights of the
parties to the agreement, an accounting of monies paid, due or
owing under the MFN provisions, and an award of any sums not
paid that should have been. We have filed an answer and a
counterclaim against AVX asserting that AVX has not paid the
full amounts for product in accordance with a proper
construction of the MFN provisions. This action was moved to the
Business Litigation Section of the Superior Court of
Massachusetts in November 2005. During all of the litigation
described above, AVX has continued to purchase product under its
contract.
In July 2004, the Sons of Gwalia Ltd. filed a Request for
Arbitration with the London Court of International Arbitration
seeking arbitration between the Sons of Gwalia and Cabot to
determine the price at which Cabot will purchase tantalum ore
under a long-term supply agreement between the parties. In
August 2003, we exercised our option to extend this contract for
a five year period commencing January 1, 2006. Although the
contract contains provisions for determining the price at which
Cabot will purchase ore during the period of the extension,
Cabot and the Sons of Gwalia are not in agreement as to the
application of those provisions and the Sons of Gwalia filed the
Request for Arbitration pursuant to the terms of the contract.
Arbitration hearings took place in September and October 2005
and no decision has been rendered. There are a number of matters
in dispute, and the arbitrator could find in favor of Cabot on
certain of these matters while finding in favor of the Sons of
Gwalia on others. However, if the arbitrator finds fully in
favor of the Sons of Gwalia on all matters in dispute, Cabot
would be obligated to buy tantalum ore under the extended
contract at prices that could increase its annual ore costs by
approximately $35 million in calendar year 2006. If the
arbitrator finds fully in Cabots favor on all matters in
dispute in the arbitration, Cabots calendar year 2006 ore
costs could decrease by approximately $11 million. For
contract years after 2006, the price payable may be subject to a
number of factors and it is, therefore, difficult to project a
range of difference for future periods. The parties also
continue to negotiate a commercial resolution to their dispute.
If the parties
19
do not resolve this matter through a negotiated settlement,
Cabot expects a final arbitrated decision to be issued during
the first quarter of calendar year 2006.
We have various other lawsuits, claims and contingent
liabilities arising in the ordinary course of our business,
including a number of claims asserting premises liability for
asbestos exposure, and in respect of our divested businesses. In
our opinion, although final disposition of some or all of these
other suits and claims may impact our financial statements in a
particular period, they should not, in the aggregate, have a
material adverse effect on our financial position.
|
|
Item 4. |
Submission of Matters to a Vote of Security Holders |
None.
Executive Officers of the Registrant
Set forth below is certain information about Cabots
executive officers. Ages are as of December 6, 2005.
Kennett F. Burnes, age 62, is Cabots Chairman of the
Board, President and Chief Executive Officer. Mr. Burnes
joined Cabot in 1987 as Vice President and General Counsel. He
was appointed Executive Vice President in October 1988, a
position he held until 1995. Mr. Burnes was appointed
President of Cabot in 1995 and Chairman of the Board and Chief
Executive Officer in 2001. Mr. Burnes also served as Chief
Operating Officer from March 1996 until 2001.
Dirk L. Blevi, age 57, is Executive Vice President and
General Manager of the European region and a director of the
Company. Mr. Blevi also has management oversight
responsibilities for the aerogels product line. Mr. Blevi
joined Cabot in 1975 as Product Manager for Cabots then
plastics business, which is now part of our performance products
product line. From 1975 to 1993, Mr. Blevi held a variety
of management positions in the plastics business and in March
1993 became its General Manager. He was appointed Vice President
of Cabot in February 1994, and Executive Vice President and a
director in September 2004. Mr. Blevi has held his current
position of General Manager of the European region since January
2000 and has exercised management oversight responsibilities for
the aerogels product line since early 2003.
William J. Brady, age 44, is Executive Vice President and
General Manager of Cabots Carbon Black Business.
Mr. Brady joined Cabot in 1986 as a salesperson for the
special blacks product line, which is now part of performance
products. From 1989 until 1996, Mr. Brady held a variety of
special blacks-related management positions. Mr. Brady then
served as Director of Corporate Planning from July 1996 to March
1997 when he was named General Manager of special blacks, a
position he held until January 2000. Mr. Brady was also
appointed Vice President of Cabot in March 1997. From January
2000 to July 2003, Mr. Brady served as General Manager of
the fumed metal oxides product line. Mr. Brady was
appointed Executive Vice President in March 2003, named General
Manager of Cabots Carbon Black Business in July 2003, and
also served as General Manager of inkjet colorants from July
2004 to November 2005.
John A. Shaw, age 57, is Executive Vice President and Chief
Financial Officer, positions he has held since January 2002 when
he joined Cabot. From 1998 to December 2001, Mr. Shaw
worked at Dominion Resources, one of the nations largest
producers of energy. There, Mr. Shaw first held the
position of Chief Financial Officer of Virginia Power, a
subsidiary of Dominion, and later was Senior Vice President of
Financial Management of Dominion Resources. As previously
announced, Mr. Shaw will be leaving Cabot at the end of
calendar year 2005.
Brian A. Berube, age 43, is Vice President and General
Counsel. Mr. Berube joined Cabot in 1994 as an attorney in
Cabots law department and became Deputy General Counsel in
June 2001. Mr. Berube was appointed Vice President in March
2002 at which time he was also named Business General Counsel.
Mr. Berube has been General Counsel since March 2003.
Eduardo E. Cordeiro, age 38, is Vice President and General
Manager of Cabots Supermetals Business. Mr. Cordeiro
also manages two emerging areas within Superior Micropowders,
printed electronic displays and energy materials.
Mr. Cordeiro joined Cabot in 1998 as Manager of Corporate
Planning and served in
20
that position until January 2000. Mr. Cordeiro was Director
of Finance and Investor Relations from January 2000 to March
2002, Corporate Controller from March 2002 to July 2003, and
General Manager of the fumed metal oxides product line from July
2003 to January 2005. Mr. Cordeiro was appointed Vice
President in March 2003 and General Manager of the Supermetals
Business in January 2005.
Paul J. Gormisky, 52, is Vice President and the head of
Cabots Corporate Planning group. Mr. Gormisky joined
Cabot in 1978 as a Senior Systems Analyst and then held a
variety of finance-related positions. In February 1994,
Mr. Gormisky was appointed Vice President and named Finance
Director for Cabots carbon black business.
Mr. Gormisky then served as Cabots Controller from
March 1995 to January 1997, General Manager of the Asia Pacific
region from January 1997 to July 1998, and Chief Financial
Officer for Global Manufacturing from July 1998 to March 2000.
Mr. Gormisky was appointed to his current position in March
2000.
Ravijit Paintal, 44, is Vice President and General Manager of
the Metal Oxides Business. Mr. Paintal joined Cabot in
January 2003 as a member of Cabots Corporate Planning
group and became General Manager of aerogels in August 2003.
Mr. Paintal was appointed General Manager of fumed metal
oxides in January 2005 and Vice President in March 2005. Before
joining Cabot, Mr. Paintal worked with the Boston
Consulting Group as a management consultant and with
Schlumberger Oilfield Services in various international
positions.
21
PART II
|
|
Item 5. |
Market for Registrants Common Equity, Related
Stockholder Matters and Issuer Purchases of Equity
Securities |
Cabots Common Stock is listed for trading (symbol CBT) on
the New York, Boston, and Pacific stock exchanges. As of
December 6, 2005, there were approximately 1320 holders of
record of Cabots Common Stock. The price range in which
the stock has traded, as reported on the composite tape, and the
quarterly cash dividends for the past two years are shown below.
Stock Price and Dividend Data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December | |
|
March | |
|
June | |
|
September | |
|
|
| |
|
| |
|
| |
|
| |
Fiscal 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash dividends per share
|
|
$ |
0.16 |
|
|
$ |
0.16 |
|
|
$ |
0.16 |
|
|
$ |
0.16 |
|
Price range of common stock:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
High
|
|
$ |
39.27 |
|
|
$ |
39.20 |
|
|
$ |
33.63 |
|
|
$ |
36.64 |
|
|
Low
|
|
$ |
32.46 |
|
|
$ |
32.80 |
|
|
$ |
27.66 |
|
|
$ |
30.95 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
December | |
|
March | |
|
June | |
|
September | |
|
|
| |
|
| |
|
| |
|
| |
Fiscal 2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash dividends per share
|
|
$ |
0.15 |
|
|
$ |
0.15 |
|
|
$ |
0.15 |
|
|
$ |
0.15 |
|
Price range of common stock:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
High
|
|
$ |
33.20 |
|
|
$ |
35.60 |
|
|
$ |
40.70 |
|
|
$ |
40.81 |
|
|
Low
|
|
$ |
26.68 |
|
|
$ |
29.47 |
|
|
$ |
31.65 |
|
|
$ |
35.20 |
|
Issuer Purchases of Equity Securities
The table below sets forth information regarding the
Companys purchases of its equity securities during the
quarter ended September 30, 2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Maximum Number |
|
|
|
|
|
|
Total Number of |
|
(or Approximate |
|
|
|
|
Average |
|
Shares Purchased |
|
Dollar Value) of |
|
|
Total Number |
|
Price |
|
as Part of Publicly |
|
Shares that may yet |
|
|
of Shares |
|
Paid per |
|
Announced Plans |
|
be Purchased Under |
Period |
|
Purchased(1) |
|
share |
|
or Programs |
|
the Plans or Program |
|
|
|
|
|
|
|
|
|
July 1, 2005 - July 31, 2005
|
|
|
150,457 |
|
|
$ |
33.11 |
|
|
|
138,957 |
|
|
|
2,688,659 |
|
August 1, 2005 - August 31, 2005
|
|
|
2,606 |
|
|
$ |
34.16 |
|
|
|
606 |
|
|
|
2,688,053 |
|
September 1, 2005 - September 30, 2005
|
|
|
105,007 |
|
|
$ |
33.80 |
|
|
|
1,507 |
|
|
|
2,686,546 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
258,070 |
|
|
|
|
|
|
|
141,070 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
On May 14, 2004, the Company announced publicly that the
Board of Directors authorized the Company to repurchase five
million shares of the Companys common stock in the open
market or in privately negotiated transactions. Included in the
shares repurchased from time to time by Cabot under this
authorization are shares of common stock repurchased from
employees to satisfy tax withholding obligations that arise on
the vesting of shares of restricted stock or the exercise of
stock options issued under the Companys equity
compensation plans. During the fourth fiscal quarter, of the
141,070 shares repurchased pursuant to this authorization,
131,400 were repurchased on the open market and
9,670 shares were repurchased from employees to satisfy tax
withholding obligations. From time to time, the Company also
repurchases shares of unvested restricted stock from employees
whose employment is terminated before such shares vest. These
shares are repurchased pursuant to the terms of the
Companys equity compensation plans and are not included in
the shares repurchased under the May 2004 Board authorization.
During the fourth fiscal quarter, the Company repurchased
117,000 shares pursuant to the terms of its equity
incentive plans. |
22
|
|
Item 6. |
Selected Financial Data |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
2002 | |
|
2001 | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
(Dollars in millions, except per share amounts and ratios)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated Income (Loss)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales and other operating revenues
|
|
$ |
2,125 |
|
|
$ |
1,934 |
|
|
$ |
1,795 |
|
|
$ |
1,557 |
|
|
$ |
1,670 |
|
Cost of sales
|
|
|
1,692 |
|
|
|
1,457 |
|
|
|
1,373 |
|
|
|
1,128 |
|
|
|
1,239 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit
|
|
|
433 |
|
|
|
477 |
|
|
|
422 |
|
|
|
429 |
|
|
|
431 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selling and administrative expenses
|
|
|
240 |
|
|
|
217 |
|
|
|
251 |
|
|
|
233 |
|
|
|
228 |
|
Research and technical expense
|
|
|
59 |
|
|
|
53 |
|
|
|
64 |
|
|
|
48 |
|
|
|
48 |
|
Goodwill impairment charge
|
|
|
90 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-lived asset impairment charge
|
|
|
121 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from
operations(a)
|
|
|
(77 |
) |
|
|
207 |
|
|
|
107 |
|
|
|
148 |
|
|
|
155 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest and dividend income
|
|
|
6 |
|
|
|
6 |
|
|
|
5 |
|
|
|
9 |
|
|
|
28 |
|
Interest expense
|
|
|
(29 |
) |
|
|
(30 |
) |
|
|
(28 |
) |
|
|
(28 |
) |
|
|
(32 |
) |
Other
(charges) income(b)
|
|
|
7 |
|
|
|
(19 |
) |
|
|
10 |
|
|
|
5 |
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations before income taxes,
equity in net income of affiliated companies and minority
interest
|
|
|
(93 |
) |
|
|
164 |
|
|
|
94 |
|
|
|
134 |
|
|
|
150 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit (provision) for income
taxes(c)
|
|
|
45 |
|
|
|
(39 |
) |
|
|
(17 |
) |
|
|
(30 |
) |
|
|
(42 |
) |
Equity in net income of affiliated companies
|
|
|
12 |
|
|
|
6 |
|
|
|
5 |
|
|
|
5 |
|
|
|
20 |
|
Minority interest
|
|
|
(12 |
) |
|
|
(9 |
) |
|
|
(7 |
) |
|
|
(4 |
) |
|
|
(7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
|
|
|
(48 |
) |
|
|
122 |
|
|
|
75 |
|
|
|
105 |
|
|
|
121 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discontinued
operations:(d)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from operations of discontinued businesses, net of income
taxes
|
|
|
|
|
|
|
2 |
|
|
|
5 |
|
|
|
1 |
|
|
|
|
|
|
Gain on sale of business, net of income
taxes(e)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
$ |
(48 |
) |
|
$ |
124 |
|
|
$ |
80 |
|
|
$ |
106 |
|
|
$ |
124 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common Share Data
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted Net Income (Loss):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing operations
|
|
$ |
(0.84 |
) |
|
$ |
1.79 |
|
|
$ |
1.08 |
|
|
$ |
1.48 |
|
|
$ |
1.62 |
|
Discontinued operations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from operations of discontinued businesses
|
|
|
|
|
|
|
0.03 |
|
|
|
0.06 |
|
|
|
0.02 |
|
|
|
|
|
|
|
Gain on sale of business
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0.04 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Income (Loss)
|
|
$ |
(0.84 |
) |
|
$ |
1.82 |
|
|
$ |
1.14 |
|
|
$ |
1.50 |
|
|
$ |
1.66 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Dividends
|
|
$ |
0.64 |
|
|
$ |
0.60 |
|
|
$ |
0.54 |
|
|
$ |
0.52 |
|
|
$ |
0.48 |
|
Closing prices
|
|
$ |
33.01 |
|
|
$ |
38.57 |
|
|
$ |
28.51 |
|
|
$ |
21.00 |
|
|
$ |
39.90 |
|
|
Average diluted shares outstanding
millions(f)
|
|
|
60 |
|
|
|
68 |
|
|
|
70 |
|
|
|
71 |
|
|
|
74 |
|
|
Shares outstanding at year end millions
|
|
|
63 |
|
|
|
63 |
|
|
|
62 |
|
|
|
62 |
|
|
|
63 |
|
Consolidated Financial Position
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets
|
|
$ |
1,248 |
|
|
$ |
1,173 |
|
|
$ |
1,111 |
|
|
$ |
932 |
|
|
$ |
956 |
|
Net property, plant and equipment
|
|
|
832 |
|
|
|
918 |
|
|
|
913 |
|
|
|
889 |
|
|
|
811 |
|
Other assets
|
|
|
225 |
|
|
|
335 |
|
|
|
301 |
|
|
|
277 |
|
|
|
196 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total assets
|
|
$ |
2,374 |
|
|
$ |
2,426 |
|
|
$ |
2,325 |
|
|
$ |
2,098 |
|
|
$ |
1,963 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
$ |
433 |
|
|
$ |
372 |
|
|
$ |
376 |
|
|
$ |
295 |
|
|
$ |
302 |
|
Long-term debt
|
|
|
463 |
|
|
|
506 |
|
|
|
516 |
|
|
|
495 |
|
|
|
419 |
|
Other long-term liabilities and minority interest
|
|
|
379 |
|
|
|
357 |
|
|
|
354 |
|
|
|
331 |
|
|
|
274 |
|
Stockholders equity
|
|
|
1,099 |
|
|
|
1,191 |
|
|
|
1,079 |
|
|
|
977 |
|
|
|
950 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities and stockholders equity
|
|
$ |
2,374 |
|
|
$ |
2,426 |
|
|
$ |
2,325 |
|
|
$ |
2,098 |
|
|
$ |
1,945 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Working capital
|
|
$ |
815 |
|
|
$ |
801 |
|
|
$ |
735 |
|
|
$ |
637 |
|
|
$ |
654 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Selected Financial Ratios
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations as a percentage of sales
|
|
|
(2 |
)% |
|
|
6 |
% |
|
|
4 |
% |
|
|
7 |
% |
|
|
7 |
% |
Return on average stockholders equity
|
|
|
(4 |
)% |
|
|
11 |
% |
|
|
7 |
% |
|
|
11 |
% |
|
|
12 |
% |
Net debt to capitalization ratio
|
|
|
24 |
% |
|
|
24 |
% |
|
|
22 |
% |
|
|
27 |
% |
|
|
9 |
% |
Earnings to fixed charges ratio
|
|
|
(1 |
)x |
|
|
6 |
x |
|
|
4 |
x |
|
|
5 |
x |
|
|
5 |
x |
23
|
|
|
(a) |
|
Income (loss) from operations for 2005 includes charges of
$16 million for restructuring and $15 million of
charges for cost reduction initiatives in the Supermetals
Business. Income from operations for 2004 includes a charge of
$6 million for restructuring, income of $2 million for
a reduction of the respirator reserve and income of
$1 million for other recoveries. Income from operations for
2003 includes charges of $51 million for restructuring,
$14 million for acquired in-process research and
development, $20 million for a reserve for respirator
claims, $4 million for asset impairments and proceeds of
$4 million for insurance recoveries. Income from operations
for 2002 includes a $5 million charge for the respirator
claims liability, a $5 million asset impairment, a
$3 million charge to increase the environmental reserve, an
$8 million charge related to the cancellation of an energy
project, a $1 million charge for severance and the benefit
of $8 million for insurance recoveries. Income from
operations for 2001 includes a $2 million charge related to
the discontinuance of a toll manufacturing agreement and the
benefit of a $1 million insurance recovery. Additionally,
results for 2001 include a $10 million and $3 million
charge to accelerate the vesting of the shares issued under the
Long Term Incentive Compensation Program, and $7 million
and $1 million cash payments related to the retirement of
the Chief Executive Officer and the resignation of the Chief
Financial Officer, respectively. |
|
(b) |
|
Other (charges) income for 2005 includes $2 million of
insurance recoveries and $2 million of income related to
currency translation adjustments. Other (charges) income
for 2004 includes charges of $12 million for an investment
impairment and $3 million for currency translation
adjustments. Other (charges) income for 2003 includes a
$22 million charge for the impairment of two investments
and proceeds of $35 million for the sale of an equity
interest in an investment. Other (charges) income for 2002
includes $2 million of costs related to a translation
adjustment at a closed plant and a $1 million charge for
non-capitalizable currency transaction costs related to the
acquisition of Cabot Supermetals Japan. In 2001, other
(charges) income includes a $1 million recovery of
costs from a translation adjustment at a closed plant. |
|
(c) |
|
The Companys effective tax rate for 2005 was a benefit of
48%, which includes the effect of a $23 million benefit
related to the Joint Committees approval of the final
settlement of the 1997 to 1999 tax audits and tax refund claims.
For fiscal years 2004, 2003, 2002 and 2001, the Companys
effective tax rate was 24%, 18%, 22% and 28%, respectively. |
|
(d) |
|
Discontinued operations include the liquefied natural gas
(LNG) and Cabot Microelectronics businesses as well as
other discontinued businesses. |
|
(e) |
|
Gain from the sale of the liquefied natural gas
(LNG) business, net of tax. |
|
(f) |
|
The weighted average common shares outstanding for the year
ending September 30, 2005 excludes approximately
8 million shares as those shares would have had an
antidilutive effect due to the Companys net loss position. |
24
|
|
Item 7. |
Managements Discussion and Analysis of Financial
Condition and Results of Operations |
Cautionary Factors that May Affect Future Results
This report on Form 10-K contains forward-looking
statements under the Federal securities laws. These
forward-looking statements include statements relating to our
future business performance and overall prospects, prospects for
the Supermetals Business, including the potential impact of the
arbitration between us and the Sons of Gwalia, growth in inkjet
colorants and the Specialty Fluids Business, raw material and
energy costs, planned and expected capacity increases,
anticipated capital spending, cost reduction initiatives, cash
requirements and uses of available cash, exposure to interest
rate and foreign exchange risk, expected tax rate, environmental
matters, and the outcome of legal proceedings. From time to
time, we also provide forward-looking statements in other
materials we release to the public and in oral statements made
by authorized officers.
Forward-looking statements are based on our current
expectations, assumptions, estimates and projections about
Cabots businesses and strategies, market trends and
conditions, economic conditions and other factors. These
statements are not guarantees of future performance and are
subject to risks, uncertainties, potentially inaccurate
assumptions, and other factors, some of which are beyond our
control and difficult to predict. If known or unknown risks
materialize, or should underlying assumptions prove inaccurate,
our actual results could differ materially from past results and
from those expressed in the forward-looking statements.
We undertake no obligation to publicly update forward-looking
statements, whether as a result of new information, future
events or otherwise, except as required by law. Investors are
advised, however, to consult any further disclosures Cabot makes
on related subjects in its 10-Q and 8-K reports filed
with the SEC.
In addition to factors described elsewhere in this report,
the following are important factors that could cause our actual
results to differ materially from those expressed in our
forward-looking statements. It is not possible, however,
to predict or identify all such factors. Accordingly, investors
should not consider the following to be a complete discussion of
all potential risks or uncertainties.
|
|
|
|
|
Demand for our products on a worldwide basis could affect our
future performance. Cabots key customers in mature carbon
black markets such as North America and Europe continue to shift
their manufacturing capacity from those regions to developing
regions such as Asia, South America and Eastern Europe. Although
we are responding to meet these market demand conditions, there
is no assurance that we will be successful. Similarly, demand
for our customers products and our competitors
reactions to market conditions could affect our results. |
|
|
|
Our rubber blacks, performance products and fumed metal oxides
product lines are sensitive to industry capacity utilization. As
a result, pricing tends to fluctuate when capacity utilization
in these product lines change, which could affect our financial
performance. |
|
|
|
Our success in strengthening relationships and growing business
with our largest customers and retaining their business over
extended time periods could affect our future results. Three
major tire customers, one silicones customer, three capacitor
materials customers and one microelectronics customer represent
a material portion of Cabots total net sales and operating
revenues. In fiscal year 2005, sales to The Goodyear Tire and
Rubber Company by our rubber blacks product line amounted to
approximately 12% of our consolidated revenues. The loss of any
one or more of our important customers could materially
adversely affect our results of operations until such business
is replaced. In addition, any deterioration of the financial
condition of any of our customers that impairs their ability to
make payments to us could affect our future results and
financial condition. |
|
|
|
A material portion of our sales are made to customers under
long-term and annual contracts. The loss or expiration of any of
these customer contracts could increase the volatility of our
business results. |
|
|
|
The cost, availability and quality of raw materials affect our
results. Dramatic increases in such costs or decreases in the
availability of raw materials at acceptable costs could have an
adverse effect on our results of operations. For example, if
proposed environmental regulations applicable to the European |
25
|
|
|
|
|
carbon black industry that call for a reduction in the annual
average sulfur content in carbon black feedstock are adopted, we
may experience some difficulty obtaining low sulfur feedstock at
an acceptable cost for our European operations. Moreover,
although our long-term and some of our annual carbon black
supply contracts provide for a price adjustment to account for
changes in feedstock costs, the pricing formula results in a lag
between the time feedstock costs are incurred by us and the time
when prices are increased under the contracts. Accordingly, we
may not be able to pass increased costs along to our customers
during the quarter in which they occur, which can have a
significant negative impact in a given quarter. In addition, it
is possible that a supply contract with a price adjustment
mechanism could expire by its terms before we are able to
recapture fully our raw material cost increases. |
|
|
|
We are in arbitration with the Sons of Gwalia regarding the
price at which we will purchase tantalum ore under our long-term
raw materials contract. Depending on the outcome of the
arbitration, we could be obligated to buy tantalum ore under
that contract at well-above our current prices for up to a five
year period. |
|
|
|
We have manufacturing and marketing operations throughout the
world, with approximately 71% of our revenues in 2005
attributable to sales outside the United States. We have
exposure to certain risks, including fluctuations in currency
exchange rates and political or country risks inherent in doing
business in some countries. The political risks may include
actions of governments, importing and exporting issues, contract
loss and asset abandonment. In particular, our business could be
affected by political uncertainty within the Asia Pacific, China
and South American regions. We consider these currency and
political risks carefully in connection with our investment and
operations activities. (See Item 7A
Quantitative and Qualitative Disclosures About Market Risk
and Note U of the Notes to the Companys Consolidated
Financial Statements for more information about foreign currency
risk.) The risk management discussion included in the MD&A
and estimated amounts generated from the analyses are
forward-looking statements of market risk, assuming certain
adverse market conditions occur. Actual results in the future
may differ materially from these projected results due to actual
developments in the global financial markets. The methods used
by Cabot to assess and mitigate risks should not be considered
projections of future events or losses. |
|
|
|
We expect capacity expansions in both Brazil and China to come
online in fiscal year 2006 for the rubber blacks, performance
products and metal oxides product lines. In the inkjet colorants
product line, we intend to invest approximately $20 million
to expand our current production capacity. Our ability to
complete capacity expansions as planned may be delayed or
interrupted by the need to obtain environmental and other
regulatory approvals, availability of labor and materials,
unforeseen hazards such as weather conditions, and other risks
customarily associated with construction projects. Moreover,
capacity expansion in our rubber blacks, performance products,
fumed metal oxides and inkjet colorants product lines could have
a negative impact on the product lines business
performance until capacity utilization is sufficient to absorb
the incremental costs associated with the expansion. |
|
|
|
We have undertaken and will continue to undertake cost reduction
initiatives and organizational restructurings to improve
operating efficiencies and generate cost savings. There can be
no assurance that these will be completed as planned or that the
estimated operating efficiencies or cost savings from such
activities will be realized. |
|
|
|
In addition to cost reduction initiatives, we try to improve
margins on our non-contracted sales through price increases.
However, such increases may not be accepted by our customers,
may not be sufficient to compensate for increased raw material
and energy costs, or may negatively affect demand and volume. |
|
|
|
Our strategic focus includes optimizing our core businesses and
investing the cash and intellectual resources they generate in
developing new businesses. There can be no assurance that the
costs incurred investing in these new businesses will result in
a proportional increase in revenues or profits. In addition, the
timely commercialization of products under development by Cabot,
which may be disrupted or delayed by technical difficulties,
market acceptance, competitors new products, as well as |
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difficulties in moving from the experimental stage to the
production stage, could affect our future results. |
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As part of our strategies for growth and improved profitability,
we have made and may continue to make acquisitions and
investments and enter into joint ventures. The completion of
such transactions is subject to receiving on a timely basis
necessary regulatory and other consents and approvals, which
could be delayed for a variety of reasons. The completion of
such transactions could also be delayed by the satisfactory
negotiation of transaction documents and the fulfillment of
closing conditions to the transactions. Also, there can be no
assurance that such transactions will be successfully completed
on a timely and cost-efficient basis or that they will achieve
anticipated operating earnings. |
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In our analysis of the recoverability of certain assets, namely
inventory, property, plant and equipment, intangible assets and
deferred tax assets, we have made assumptions about future sales
(pricing, volume and region of sale), costs, cash generation and
the ultimate profitability of the business and/or tax
jurisdiction. These assumptions were based on managements
best estimates and if the actual results differ significantly
from these assumptions, we may not be able to recover the assets
recorded as of September 30, 2005, which could lead to a
write-off of certain of these assets in the future. |
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Our facilities and businesses are subject to complex safety,
health and environmental requirements. We spend, and will
continue to spend, significant amounts to comply with such
requirements, which could adversely affect our profitability. As
more fully described in Item 1 Safety,
Health and Environment, Cabot has been named as a
potentially responsible party under the U.S. Superfund law
and comparable state statutes with respect to several sites.
During the next several years, as remediation of various
environmental sites is carried out, we expect to spend a
significant portion of our environmental reserve for costs
associated with such remediation. We anticipate that the
expenditures at these Superfund sites will be made over a number
of years, and will not be concentrated in any one year. However,
we may also incur future costs relating to sites that are not
currently known to us or as to which it is currently not
possible to make an estimate. |
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As described in Item 1 Safety, Health and
Environment, since the mid-1990s, various state, federal
and foreign agencies have taken actions to address concerns that
carbon black might be carcinogenic. The International Agency for
Research on Cancer (IARC) will review the
classification of carbon black regarding carcinogenicity in
February 2006, and as a result, it is possible that IARC could
change the classification of carbon black from possible human
carcinogen to probable or known human carcinogen. In the event
IARC does change the classification of carbon black to probable
human carcinogen (Group 2A) or known human carcinogen (Group 1),
this change would impose additional labeling and other hazard
communication requirements on Cabot. We are not able to
determine what other impacts would be associated with a
reclassification of carbon black to Group 2A or Group 1. It
is possible that such a reclassification could lead customers to
evaluate possible substitutes to the use of carbon black in
their products and it could lead regulators to consider changing
the occupational exposure and other regulatory limits for carbon
black. |
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As more fully described in Item 3 Legal
Proceedings, Cabot is a party to or the subject of
lawsuits, claims, and proceedings, including those involving
contract, environmental, antitrust, and health and safety
matters as well as product liability and personal injury claims
relating to asbestosis, silicosis and berylliosis. Adverse
rulings, judgments or settlements in pending or future
litigation (including carbon black antitrust claims and
liabilities associated with respirator claims) could cause our
results to differ materially from those expressed or forecasted
in any forward-looking statements. |
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We own and are a licensee of various patents covering many of
our products, as well as processes and product uses.
Nonetheless, there is no assurance that we will not be subject
to claims that our products, processes or product uses infringe
the intellectual property rights of others. These claims, even
if they are without merit, could be expensive and time consuming
to defend and if we were to lose such claims, we could be
subject to injunctions or damages or be required to enter into
royalty or licensing agreements. Royalty or licensing
agreements, if required, may not be available to Cabot on
acceptable terms or at all. |
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In addition to the factors described above, the following other
factors, among others, could affect our future performance and
cause our actual results to differ materially from those
expressed or implied by any forward-looking statements: changes
in the rate of economic growth in the United States and other
major international economies; changes in trade, monetary and
fiscal policies throughout the world; fluctuations in interest
rates; stock market conditions; acts of war and terrorist
activities; and the impact of global health and safety concerns
on economic conditions and market opportunities. |
Critical Accounting Policies
The preparation of our financial statements requires management
to make estimates and judgments that affect the reported amounts
of assets, liabilities, revenues, and expenses and related
disclosure of contingent assets and liabilities. We consider an
accounting estimate to be critical to the financial statements
if 1) the estimate is complex in nature or requires a high
degree of judgment and 2) if different estimates and
assumptions were used, the result could have a material impact
on the consolidated financial statements. On an ongoing basis,
we evaluate our policies and estimates. We base our estimates on
historical experience, current conditions and on various other
assumptions that we believe are reasonable under the
circumstances, the results of which form the basis for making
judgments about the carrying values of assets and liabilities
that are not readily apparent from other sources. Actual results
may differ from these estimates under different assumptions or
conditions. The estimates that we believe are critical to the
preparation of the Consolidated Financial Statements are
presented below.
We derive most of our revenues from the sale of rubber blacks,
performance products, fumed metal oxides, tantalum and related
products and from the rental and sale of cesium formate. Revenue
from product sales is typically recognized when the product is
shipped and title and risk of loss have passed to the customer.
Revenue from the rental of cesium formate is recognized
throughout the rental period based on the contracted rental
amount. Customers are also billed and revenue is recognized,
typically at the end of the job, for cesium formate product that
is not returned. Other operating revenues, which represents less
than ten percent of total revenues, include tolling, servicing
and royalties for licensed technology.
Our revenue recognition policies are in compliance with Staff
Accounting Bulletin (SAB) No. 104,
Revenue Recognition, which establishes criteria that
must be satisfied before revenue is realized or realizable and
earned. We recognize revenue when persuasive evidence of a sales
arrangement exists, delivery has occurred, the sales price is
fixed or determinable and collectibility is probable. We
generally are able to ensure that products meet customer
specifications prior to shipment. If we are unable to determine
that the product has met the specified objective criteria prior
to shipment, the revenue is deferred until product acceptance
has occurred.
Under certain multi-year supply contracts with declining prices
and minimum volumes, we recognize revenue based on the estimated
average selling price over the contract lives. Certain customer
contracts contain price protection clauses that provide for the
potential reduction in past or future sales prices. We analyze
these contract provisions to determine if an obligation related
to these clauses exists. While such price protection clauses
have not created a significant obligation for us, significant
changes in future sales prices could adversely impact our
revenue.
The allowance for doubtful accounts is based on our assessment
of the collectibility of specific customer accounts, the aging
of our accounts receivable and other economic information on
both a historical and prospective basis. Additionally, we
estimate sales returns based on historical trends in our
customers product returns. While bad debt charge-offs and
product returns have not been significant historically, if there
is a deterioration of a major customers credit-worthiness,
actual defaults are higher than our previous experience or
actual returns do not reflect historical trends, our estimates
of the recoverability of the amounts due us and our sales would
be adversely affected.
We offer sales discounts and volume rebates to certain
customers. We prepare estimates for these discounts and rebates
based primarily on historical experience and contractual
obligations updated for changes
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in facts and circumstances, as appropriate. If sales are
significantly different from our historical experience, our
estimates of sales discounts and volume rebates would be
affected.
The cost of most raw materials, work in process and finished
goods inventories in the U.S. is determined by the last-in,
first-out (LIFO) method. Had we used the first-in,
first-out (FIFO) method instead of the LIFO method
for such inventories the value of those inventories would have
been $73 million and $64 million higher as of
September 30, 2005 and 2004, respectively. The cost of
other U.S. and all non-U.S. inventories is determined using
the average cost method or the FIFO method.
We review inventory for potential obsolescence recoverability
periodically. In this review, we make assumptions about the
future demand for and market value of the inventory and based on
these assumptions estimate the amount of any obsolete,
unmarketable or slow moving inventory. We write down our
inventories for estimated obsolescence or unmarketable inventory
by an amount equal to the difference between the cost of
inventory and the estimated market value. In cases where the
market value of inventories is below cost, the inventory is
adjusted to its market value. Historically, such write-downs
have not been significant. If actual market conditions are less
favorable than those projected by management at the time of the
assessment, however, additional inventory write-downs may be
required, which could have a negative impact on gross profit.
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Goodwill and Other Intangible Assets |
We perform an impairment test for goodwill at least annually and
when events or changes in business circumstances indicate that
the carrying value may not be recoverable. To test whether an
impairment exists, the fair value of the applicable reporting
unit is estimated based on discounted cash flows. The
calculation is sensitive to both the estimated future cash flows
and the discount rate. The assumptions used to estimate the
discounted cash flows are based on managements best
estimates about selling prices, production and sales volume,
costs, future growth rates, capital expenditures and market
conditions over an estimate of the remaining operating period at
the reporting unit. The discount rate is based on the weighted
average cost of capital that is determined by evaluating the
risk free rate of return, cost of debt and expected equity
premiums. If an impairment exists, a loss to write down the
value of goodwill to its implied fair value is recorded.
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Valuation of Long-Lived Assets |
Our long-lived assets primarily include property, plant,
equipment, long-term investments and assets held for rent. We
review the carrying values of long-lived assets for impairment
whenever events or changes in business circumstances indicate
that the carrying amount of an asset may not be recoverable.
Such circumstances would include, but are not limited to, a
significant decrease in the market price of the long-lived
asset, a significant adverse change in the way the asset is
being used, a decline in the physical condition of the asset or
a history of operating or cash flow losses associated with the
use of the asset.
We make various estimates and assumptions when analyzing whether
there is an impairment of our long-lived assets, excluding
goodwill and long-term investments. These estimates and
assumptions include determining which cash flows are directly
related to the potentially impaired asset, the useful life of
the asset over which the cash flows will occur, their amounts
and the assets residual value, if any. An asset impairment
exists when the carrying value of the asset is not recoverable
based on the undiscounted estimated cash flows expected from the
asset. The impairment loss is determined by the excess of the
assets carrying value over its fair value. Our estimated cash
flows reflect managements assumptions about selling
prices, production and sales volume, costs and market conditions
over an estimate of the remaining useful life.
The fair values of long-term investments are dependent on the
financial performance of the entities in which the Company
invests and the external factors inherent in the markets in
which they operate. We consider these factors as well as the
forecasted financial performance of the investment entities when
assessing the potential impairment of these investments.
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Pensions and Other Postretirement Benefits |
We maintain both defined benefit and defined contribution plans
for our employees. In addition, we provide certain health care
and life insurance benefits for retired employees. Plan
obligations and annual expense calculations are based on a
number of key assumptions. The assumptions, which are specific
for each of our U.S. and foreign plans, are related to general
economic conditions, including interest rates, expected return
on plan assets, and the rate of compensation increases for
employees. Projected health care benefits reflect our
assumptions about health care cost trends. The cost of providing
plan benefits also depends on participant demographic
assumptions including assumptions regarding retirements,
mortality, employee turnover and plan participation levels. If
actual experience differs from these assumptions, the cost of
providing these benefits could increase or decrease. Actual
results that differ from the assumptions are generally
accumulated and amortized over future periods and, therefore,
affect the recognized expense and recorded obligation in such
future periods.
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Litigation and Contingencies |
Cabot is involved in litigation in the ordinary course of
business, including personal injury and environmental
litigation. After consultation with counsel, as appropriate, we
accrue a liability for litigation when it is probable that a
liability has been incurred and the amount can be reasonably
estimated. The estimated reserves are recorded based on our best
estimate of the liability associated with such matters or the
low end of the estimated range of liability if we are unable to
identify a better estimate within that range. Our best estimate
is determined through the evaluation of various information,
including claims, settlement offers, demands by government
agencies, estimates performed by independent third parties,
identification of other responsible parties and an assessment of
their ability to contribute and our prior experience. Litigation
is highly uncertain and there is always the possibility of an
unusual result in any particular case that may have an adverse
effect on the results of operations.
The most significant reserves that we have established are for
environmental remediation and respirator litigation claims. As
of September 30, 2005, we had $17 million reserved for
various environmental matters. The amount accrued reflects our
assumptions about remediation requirements at the contaminated
sites, the nature of the remedies, the outcome of discussions
with regulatory agencies and other potentially responsible
parties at multi-party sites and the number and financial
viability of other potentially responsible parties. A portion of
the reserve for environmental matters is recognized on a
discounted basis, which requires the use of an estimated
discount rate and estimates of future cash flows associated with
the liability. These liabilities can be affected by the
availability of new information, changes in the assumptions on
which the accruals are based, unanticipated government
enforcement action or changes in applicable government laws and
regulations, which could result in higher or lower costs.
As of September 30, 2005, we also had $18 million
accrued for respirator liability claims. Our current estimate of
the cost of our share of existing and future respirator
liability claims is based on facts and circumstances existing at
this time. Developments that could affect our estimate include,
but are not limited to, (i) significant changes in the
number of future claims, (ii) significant changes in the
average cost of resolving claims, (iii) significant changes
in the legal costs of defending these claims, (iv) changes
in the nature of claims received, (v) changes in the law
and procedure applicable to these claims, (vi) the
financial viability of other parties who contribute to the
settlement of respirator claims, and (vii) a determination
that our interpretation of the contractual obligations on which
we have estimated our share of liability is inaccurate. While we
believe the current best estimate is recorded, we cannot
determine the impact of these potential developments on our
current estimate of our share of liability for these existing
and future claims. Accordingly, the actual amount of these
liabilities for existing and future claims could be different
than the reserved amount.
We estimate our income taxes in each jurisdiction in which we
are subject to tax. This process involves estimating the tax
exposure for differences between actual results and estimated
results and recording the
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amount of income taxes payable for the current year and deferred
tax assets and liabilities for future tax consequences. A
valuation allowance is established when it is more likely than
not that all or a portion of a deferred tax asset will not be
realized. We evaluate the realizability of our net deferred tax
assets on a quarterly basis and valuation allowances are
provided as required. In making this assessment, we are required
to consider all available positive and negative evidence to
determine whether, based on such evidence, it is more likely
than not that some portion or all of our net deferred assets
will be realized in future periods. This assessment requires
significant judgement. In addition, we have made significant
estimates involving current and deferred income taxes. We do not
recognize current and future tax benefits until it is deemed
probable that certain tax positions will be sustained.
We have filed our tax returns in accordance with our
interpretations of each jurisdictions tax laws and have
established reserves for potential differences in interpretation
of those laws. In the event that actual results are
significantly different from these estimates, our provision for
income taxes could be significantly impacted. A 1% change in the
effective tax rate would change income tax expense by
$1 million as of September 30, 2005.
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Significant Accounting Policies |
We have other significant accounting policies that are discussed
in Note A of the Notes to our Consolidated Financial
Statement in Item 8 below. Certain of these policies
include the use of estimates, but do not meet the definition of
critical because they generally do not require estimates or
judgements that are as difficult or subjective to measure.
However, these policies are important to an understanding of the
consolidated financial statements.
Results of Operations
During the last quarter of fiscal year 2005, management changed
its segment reporting structure to better reflect the way we
manage and think about our businesses. Under the new reporting
structure, we are organized into four reportable segments: the
Carbon Black Business, the Metal Oxides Business, the
Supermetals Business (CSM), and the Specialty Fluids
Business (CSF). The Carbon Black Business is
comprised of the rubber blacks, performance products and inkjet
colorants product lines as well as the business development
activities of Superior MicroPowders. The Metal Oxides Business
is comprised of the fumed metal oxides and aerogel product
lines. Discussions of prior period results reflect the new
segment structure.
The discussion of our results includes information on diluted
earnings per share, segment and product line sales, and segment
operating profit before taxes (PBT). We use segment
PBT to measure our consolidated operating results and assess
segment performance. This discussion has been prepared on a
basis consistent with segment reporting as outlined in
Note W of the Consolidated Financial Statements. (Refer to
Note W of the Consolidated Financial Statements for a
definition of segment PBT and additional segment information.)
Our analysis of financial condition and operating results should
be read in conjunction with our Consolidated Financial
Statements and accompanying notes. Unless a calendar year is
specified, all references to years in this discussion are to our
fiscal years ended September 30.
Overview
Our results in fiscal year 2005 were impacted by several
impairment charges associated with the Supermetals Business,
which reflect our lower expectations of this Businesss
future performance. These charges included a $90 million
goodwill asset impairment charge recorded in the second quarter
and a $121 million asset impairment charge recorded in the
fourth quarter. In the fourth quarter of fiscal year 2005, we
also recorded a $15 million charge for cost reduction
efforts in the Supermetals Business and our decision to exit the
finished tantalum sputtering targets business.
During fiscal year 2005, we experienced strong volume growth for
all product lines within the Carbon Black Business. However,
results for this Business were negatively impacted by
significant increases in raw
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material costs in the rubber blacks and performance products
product lines, particularly in the second half of the year. In
the Metal Oxides Business there was a shift in sales volumes
within the fumed metal oxides product line, with decreases in
sales to the electronics segment being more than offset by
increases in sales to other market segments. This shift in
volumes had a negative impact on the price mix of sales within
the fumed metal oxides product line, which is reflected in the
results for fiscal year 2005. In addition to the charges
discussed above, the Supermetals Business was negatively
impacted by lower prices despite strong volume growth during the
fiscal year, due to the continuing shift from fixed price and
fixed volume contracts to market based pricing. This Business
was also negatively impacted by the incremental costs associated
with the labor dispute resulting from the expiration of the
Companys collective bargaining agreement with one of the
labor unions at our facility in Boyertown, Pennsylvania. In the
Specialty Fluids Business, a substantial increase in the volume
of fluid being used had a positive impact on the profitability
of that Business in fiscal year 2005.
Our consolidated working capital increased during the year,
which resulted in a lower operating cash flow compared to prior
years. We continue to focus our efforts on improving our overall
working capital position. As a result of these efforts, during
the second half of the year we reduced finished goods inventory.
However, this was offset by an increase in raw materials costs
in the Carbon Black Business. Working capital and operating cash
flow are discussed in more detail in the cash flow and liquidity
section below.
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Fiscal Year 2005 compared with Fiscal Years 2004 and
2003 Consolidated |
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Net Sales and Gross Profit |
We reported sales of $2,125 million, $1,934 million
and $1,795 million in fiscal years ending
September 30, 2005, 2004 and 2003, respectively. The
increase in sales in fiscal year 2005 was primarily due to
higher volumes ($104 million), higher pricing
($36 million) and the positive impact of foreign currency
translation ($47 million). The increase in sales in fiscal
year 2004 was primarily due to higher volumes in the Carbon
Black Business, the Specialty Fluids Business and the fumed
metal oxides product line within the Metal Oxides Business
($129 million), as well as the positive impact of foreign
currency translations ($100 million) offset partially by
lower volumes in the Supermetals Business ($52 million) and
unfavorable price mix in the Carbon Black and Supermetals
Businesses ($55 million).
Gross margin was 20% in fiscal year 2005, 25% in fiscal year
2004 and 24% in fiscal year 2003. The decrease in gross margin
during fiscal year 2005 resulted in a negative impact on gross
profit ($91 million). Overall gross profit decreased
$44 million in fiscal year 2005 primarily resulting from
higher raw material costs in the rubber blacks and performance
products product lines of the Carbon Black Business
($73 million) and lower prices in the Supermetals Business
($23 million) offset partially by higher prices in the
Carbon Black Business ($60 million). The increase in gross
margin during fiscal year 2004 resulted in a positive impact to
gross profit ($23 million). Overall gross profit increased
$55 million in fiscal year 2004 resulting from higher
volumes in the Carbon Black, Metal Oxides and Specialty Fluids
Businesses ($76 million) and a decrease in charges from
certain items included in costs of sales ($35 million).
Also impacting gross profit in 2004 were cost improvements
resulting from the excellence initiative we
undertook in 2003 to improve our overall operating performance
($26 million). Many of the cost savings achieved under the
excellence initiative were maintained, and new
savings were attained, in fiscal year 2005. However, these
savings did not incrementally impact results in 2005 as
significantly as in 2004. The decrease in charges from certain
items in 2004 was mostly due to 2003 restructuring costs related
to the closure of the Zierbena, Spain carbon black facility, the
consolidation of administrative services for the European
businesses into one shared service center and a reduction in
workforce in North America. Partially offsetting these benefits
in 2004 were lower volumes in the Supermetals Business
($27 million) and unfavorable price mix ($54 million)
in the Carbon Black and Supermetals Businesses.
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Selling and Administrative Expense |
Selling and administrative expenses for fiscal years 2005, 2004
and 2003 were $240 million, $217 million and
$251 million, respectively. The increase in fiscal year
2005 was primarily due to planned increases in
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personnel costs ($2 million), incremental costs associated
with the labor dispute at our Supermetals facility in Boyertown,
Pennsylvania ($8 million), an increase in costs related to
the implementation of the requirements of Section 404 of
the Sarbanes-Oxley Act of 2002 ($5 million) and an increase
in spending related to the Companys business process
improvement initiative undertaken in fiscal year 2005
($3 million). The decrease in fiscal year 2004 was
primarily due to the inclusion in 2003 of $31 million of
certain items related to restructuring initiatives in Europe and
North America and the recording of a reserve for our potential
liabilities associated with our respirator litigation partially
offset by insurance recoveries.
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Research and Technical Expense |
Research and technical spending was $59 million for fiscal
year 2005 compared with $53 million in fiscal year 2004 and
$64 million in fiscal year 2003. The increase in fiscal
year 2005 compared to 2004 was due primarily to increased
spending for the development activities of Superior
MicroPowders. Research and technical spending was lower in
fiscal year 2004 than in 2003 primarily because of the
$14 million of acquired in-process research and development
technology related to the purchase of Superior MicroPowders in
2003 that was expensed and recorded in research and technical
expense at the time of the acquisition.
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Interest and Dividend Income and Interest Expense |
Interest and dividend income was $6 million in fiscal years
2005 and 2004 and $5 million in fiscal year 2003. The
increase in fiscal year 2004 was primarily due to an increase in
our average cash position and the positive impact of higher
interest rates paid on our cash balances.
Interest expense was $29 million in fiscal year 2005
compared to $30 million in fiscal year 2004 and
$28 million in fiscal year 2003. The decrease in fiscal
year 2005 was primarily due to the capitalization of interest
related to the construction of a new carbon black facility in
China and the expansion of our existing facility in Brazil,
which was partially offset by increases in interest expense due
to increases in our average debt outstanding year over year. In
fiscal year 2004, interest expense increases were due primarily
to the issuance of $175 million of ten year bonds in
September 2003 at fixed rates that replaced a lower floating
rate bank debt.
We reported other income of $7 million in fiscal year 2005,
compared to expense of $19 million in fiscal year 2004 and
income of $10 million in fiscal year 2003. The increase in
other income in fiscal year 2005 is primarily due to the
inclusion of $15 million of expense related to certain
items in fiscal year 2004. These certain items included
$12 million related to the write-down of our investment in
the Sons of Gwalia as well as $3 million of charges related
to currency translation adjustments. Also contributing to the
increase in fiscal year 2005 is $2 million of income
related to insurance recoveries and $2 million of income
related to currency translation adjustments recorded in fiscal
year 2005.
Other income in fiscal year 2003 included the gain on the sale
of our equity interest in Aearo Corporation for
$35 million. This income was partially offset by the
write-down of investments in the Sons of Gwalia and Angus &
Ross of $22 million as well as costs associated with the
refinancing of debt.
The income tax benefit in fiscal year 2005 was $45 million.
Our effective tax rate on continuing operations for fiscal year
2005 was a benefit of 48% compared to a provision of 24% in
fiscal year 2004. Excluding the $23 million tax settlement
recognized in the fourth quarter (discussed below) and the
goodwill impairment and long-lived asset impairment charges
within the Supermetals Business in the second and fourth
quarters, respectively, the Companys effective tax rate
for continuing operations for fiscal year 2005 would have been
approximately 19%. The decrease in the effective tax rate from
2004 actual to 2005 adjusted was principally the result of a
decrease in earnings in certain jurisdictions combined with the
impact of fixed dollar tax savings on these lower earnings. We
expect our effective tax rate for fiscal 2006 to be between 25%
and 27% before the results of several on-going audits.
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Income tax expense in fiscal year 2004 was $39 million. Our
2004 effective tax rate on continuing operations was 24%
compared to 18% in fiscal year 2003. The income tax rates
reflect the U.S. statutory rate of 35% increased by a
charge for a valuation allowance on the Sons of Gwalia
investment loss and reduced for earnings in
non-U.S. jurisdictions that were taxed at rates lower than
the U.S. rate, benefits from extraterritorial income
exclusion, benefits from U.S. research and experimentation
credits, and the benefit from a Competent Authority filing
resolved in 2004. Competent Authority is an administrative
procedure provided in tax treaties to mitigate the potential
double taxation arising from audit adjustments made by one tax
jurisdiction with respect to cross-border transactions. The
increase in the effective tax rate from 2003 to 2004 was
principally due to the combined impact of fixed dollar tax
savings and higher earnings in certain jurisdictions.
On July 20, 2005, the United Kingdom (UK)
enacted legislation retroactive to March 16, 2005 that
eliminates a tax benefit associated with certain debt
arrangements among subsidiaries where the debt arrangements lack
sufficient business purpose. Although the company believes that
its existing finance structure in the UK serves legitimate
business purposes, the UK Inland Revenue could challenge this
position. Given the uncertainty as to the applicability of the
legislation to the Companys UK finance structure, the
Company has reflected the loss of the post March 16, 2005
tax benefit in the financial statements of the fourth quarter of
2005, increasing tax expense by approximately $3 million.
The preparation of consolidated financial statements in
conformity with generally accepted accounting principles
requires us to make estimates and assumptions that affect the
reported amount of tax-related assets and liabilities and income
tax provisions. We assess the recoverability of our deferred tax
assets on an ongoing basis. In making this assessment we are
required to consider all available positive and negative
evidence to determine whether, based on such evidence, it is
more likely than not that some portion or all of our net
deferred assets will be realized in future periods. This
assessment requires significant judgement. In addition, we have
made significant estimates involving current and deferred income
taxes. We do not recognize current and future tax benefits until
it is deemed probable that certain tax positions will be
sustained.
We believe that we are more likely than not to recover our net
U.S. deferred tax assets of $107 million through
expected future taxable income. However, recovery is dependent
on achieving our forecast of future operating income over an
extended period of time. As of September 30, 2005, we would
require approximately $300 million in cumulative future
U.S. operating income, adjusted for permanent differences
to be generated at various times over approximately
20 years to realize our net U.S. deferred tax assets.
We will review our forecast in relation to actual results and
expected trends on an ongoing basis. Failure to achieve our
operating income targets may change our assessment regarding the
recoverability of our net deferred tax assets and such change
could result in a valuation allowance being recorded against
some or all of our U.S. deferred tax assets. Any increase
in a valuation allowance would result in additional income tax
expense, lower stockholders equity and could have a
significant impact on our earnings in future periods.
In the normal course of business, the tax filings of Cabot and
its subsidiaries are examined by various tax authorities,
including the Internal Revenue Service (IRS). In
October 2003, the IRS concluded its examination of the 1997 to
1999 tax years resulting in an initial tax assessment of
$37 million. We appealed certain of the IRS determinations
to the Appeals Office of the IRS and in September 2004, a
settlement of these issues was agreed to with the Appeals Office
that reduced the assessment to $13 million, subject to
Joint Committee review. Additionally, we filed refund claims
with the IRS for $19 million (including $5 million of
interest) for the carryback of research and foreign tax credits
from the periods under examination into the 1995 and 1996 tax
years. The refund claims were examined by the IRS and were
reviewed by Joint Committee. We recorded the benefit of the
credits in our financial statements in the years generated, but
did not accrue the interest. In September 2005, the Joint
Committee approved the final settlement of the 1997 to 1999
audit and the refund claims. The result of this was a tax
benefit of $23 million, recorded in the fourth quarter of
fiscal year 2005, and a cash refund of $16 million which
will be received in fiscal year 2006. The tax benefit related to
the reversal of previously recorded reserves and previously
unrecorded interest.
34
Cabot is presently under audit and/or in settlement discussions
with the IRS for the 2000 to 2002 tax years and with a number of
non-U.S. tax authorities. Cabot expects some of these
audits to be resolved during 2006, which may impact our
effective tax rate.
In October 2004, the American Jobs Creation Act of 2004
(AJCA) was signed into law. The AJCA replaces an
export incentive with a deduction from domestic manufacturing
income. Cabot is both an exporter and a domestic manufacturer.
The loss of the export incentive tax benefit for Cabot is
expected to materially exceed the tax benefit of the domestic
manufacturing deduction tax benefit. The AJCA also allows
U.S. companies to repatriate up to $500 million of
earnings from their foreign subsidiaries in 2005 or 2006 at an
effective tax rate of 5.25%. The Company does not expect to take
advantage of this opportunity, nor does it expect that there is
a material benefit available, given our particular circumstances
and the various requirements under the law. The Company,
however, will continue to study the impact and opportunities of
the AJCA as additional guidance becomes available from the IRS.
In response, the FASB has issued Staff Positions
(FSP) No. 109-1 and 109-2, which outline
accounting treatment for the impacts of AJCA. The FSPs state
that (i) any benefit that companies may have from the
domestic manufacturing deduction should be treated as a special
deduction and accordingly any benefit would be reported in the
year in which the income is earned and (ii) regarding the
impact resulting from the repatriation of unremitted earnings in
the period in which the enacted tax law was passed, companies
may wait until they have the information necessary to determine
the amount of the earnings they intend to repatriate.
|
|
|
Equity in Net Income of Affiliates |
Our share of earnings from equity affiliates was
$12 million, $6 million and $5 million in fiscal
years 2005, 2004 and 2003, respectively. The increase of
$6 million in fiscal year 2005 was due to improved
operating results in our affiliates in Mexico, Malaysia,
Venezuela and Japan. In the fourth quarter of fiscal year 2005,
we began to recognize our share of earnings from our equity
affiliate in Japan as we have recovered our previously
recognized losses associated with this affiliate. The increase
of $1 million in fiscal year 2004 was due to improved
operating results in our affiliates in Mexico and Venezuela
offset by a decrease in results from our affiliate in Malaysia.
We reported a net loss for fiscal year 2005 of $48 million
($0.84 per common share) compared to $124 million of
net income ($1.82 per diluted common share) in fiscal year
2004 and $80 million of net income ($1.14 per diluted
common share) in fiscal year 2003. Results for fiscal year 2005
include $193 million of after-tax charges associated with
certain items ($2.95 per common share after tax) and
$3 million of tax benefits related to the closure of the
Altona, Australia carbon black manufacturing facility
($0.04 per common share) compared to $14 million of
after-tax charges ($0.20 per diluted common share after
tax) for certain items and discontinued operations in fiscal
year 2004. Results for fiscal year 2003 include $47 million
of after-tax charges ($0.67 per diluted common share after
tax) for certain items and discontinued operations.
35
Details of the certain items for fiscal years 2005, 2004 and
2003 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions, pre-tax)
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
$ |
(48 |
) |
|
$ |
124 |
|
|
$ |
80 |
|
|
|
|
|
|
|
|
|
|
|
Certain items and discontinued operations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Goodwill impairment charges
|
|
$ |
(90 |
) |
|
$ |
|
|
|
$ |
|
|
|
Long-lived asset impairment
|
|
|
(121 |
) |
|
|
|
|
|
|
|
|
|
Restructuring initiatives
|
|
|
(16 |
) |
|
|
(6 |
) |
|
|
(51 |
) |
|
Cost reduction initiatives
|
|
|
(15 |
) |
|
|
|
|
|
|
|
|
|
Reserve for respirator claims
|
|
|
|
|
|
|
2 |
|
|
|
(20 |
) |
|
Investment impairment charges
|
|
|
|
|
|
|
(12 |
) |
|
|
(22 |
) |
|
Insurance recoveries
|
|
|
|
|
|
|
|
|
|
|
4 |
|
|
In-process research and development
|
|
|
|
|
|
|
|
|
|
|
(14 |
) |
|
Asset impairment charges
|
|
|
|
|
|
|
|
|
|
|
(4 |
) |
|
Sale of equity interest
|
|
|
|
|
|
|
|
|
|
|
35 |
|
|
Other non-operating items
|
|
|
|
|
|
|
(2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Subtotal of certain items
|
|
|
(242 |
) |
|
|
(18 |
) |
|
|
(72 |
) |
|
Discontinued operations
|
|
|
|
|
|
|
2 |
|
|
|
7 |
|
|
|
|
|
|
|
|
|
|
|
Total certain items and discontinued operations
|
|
|
(242 |
) |
|
|
(16 |
) |
|
|
(65 |
) |
Tax impact of certain items and discontinued operations
|
|
|
52 |
|
|
|
2 |
|
|
|
18 |
|
|
|
|
|
|
|
|
|
|
|
Total certain items and discontinued operations
|
|
$ |
(190 |
) |
|
$ |
(14 |
) |
|
$ |
(47 |
) |
|
|
|
|
|
|
|
|
|
|
Certain items for fiscal year 2005, 2004 and 2003 are recorded
in the consolidated statements of operations as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions, pre-tax)
|
|
|
|
|
|
|
|
|
|
|
|
|
Statement of operations line item:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales
|
|
$ |
(26 |
) |
|
$ |
(5 |
) |
|
$ |
(40 |
) |
|
Selling and administrative expenses
|
|
|
(3 |
) |
|
|
2 |
|
|
|
(31 |
) |
|
Research and technical service
|
|
|
(2 |
) |
|
|
|
|
|
|
(14 |
) |
|
Goodwill impairment charge
|
|
|
(90 |
) |
|
|
|
|
|
|
|
|
|
Long-lived asset impairment charge
|
|
|
(121 |
) |
|
|
|
|
|
|
|
|
|
Other income (expense)
|
|
|
|
|
|
|
(15 |
) |
|
|
13 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total certain items, pre-tax
|
|
$ |
(242 |
) |
|
$ |
(18 |
) |
|
$ |
(72 |
) |
|
|
|
|
|
|
|
|
|
|
In fiscal year 2004, we recorded income of $2 million
($0.03 per diluted common share) related to previously
divested businesses. This amount consists of $1 million
related to insurance proceeds and $1 million related to the
reversal of tax reserves related to previously divested
businesses. In 2003, results included income of $5 million,
net of tax of $2 million ($0.06 per diluted common
share) from insurance recoveries related to discontinued
businesses.
We did not record income or charges related to discontinued
operations in fiscal year 2005.
36
|
|
|
Fiscal Year 2005 compared to Fiscal Years 2004 and
2003 By Business Segment |
For fiscal year 2005, we recorded a loss from continuing
operations before taxes of $93 million as compared to
income of $164 million in fiscal year 2004 and income of
$94 million in fiscal year 2003. These amounts include
certain and other unallocated items of $272 million,
$51 million and $100 million, respectively (the
details of which are described in Note W), which are not
included in total segment PBT of $179 million,
$215 million and $194 million for the years ending
September 30, 2005, 2004 and 2003, respectively.
The decrease in total segment PBT in fiscal year 2005 when
compared to 2004 relates primarily to higher raw material costs
($70 million), higher per unit cost of sales resulting from
lower operating rates due to inventory drawdowns
($53 million) and higher selling and administrative costs
($12 million) partially offset by higher volumes
($62 million), higher pricing ($33 million) and the
positive impact of foreign currency translation
($4 million).
The increase in total segment PBT in fiscal year 2004 when
compared to 2003 relates primarily to higher volumes in the
Carbon Black, Metal Oxides and Specialty Fluids Businesses
($76 million) and lower costs resulting from our
excellence initiative ($26 million) offset
partially by decreased volumes in the Supermetals Business
($27 million) and unfavorable price mix in the Carbon Black
and Supermetals Businesses ($54 million).
Segment sales and PBT for the Carbon Black Business for the
years ending September 30, 2005, 2004 and 2003 are as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment Sales
|
|
$ |
1,490 |
|
|
$ |
1,325 |
|
|
$ |
1,181 |
|
Segment PBT
|
|
$ |
94 |
|
|
$ |
114 |
|
|
$ |
86 |
|
Sales in the Carbon Black Business increased 12% in fiscal year
2005 from 2004. This increase was due primarily to higher
volumes ($54 million), higher prices ($60 million) and
the positive impact of foreign currency translation
($42 million). In fiscal year 2004, sales increased 12%
from 2003 due primarily to higher volumes ($94 million) and
the positive impact of foreign currency translation
($71 million) offset partially by lower prices
($30 million).
Carbon Black Business segment PBT decreased 18% in fiscal year
2005. The decrease in PBT was due principally to higher raw
material costs ($73 million) and higher per unit cost of
sales resulting from lower operating rates due to inventory
drawdowns ($21 million) partially offset by higher volumes
($15 million) and higher pricing ($60 million). In
fiscal year 2004, segment PBT increased 33% from fiscal year
2003. The increase in PBT was due principally to higher volumes
($54 million) and lower costs resulting from our
excellence initiatives ($16 million) partially
offset by lower prices ($33 million), higher per unit cost
of sales resulting from lower operating rates due to inventory
drawdowns ($22 million) and higher raw material costs
($5 million).
37
|
|
|
Product Line Sales Summary |
The following table sets forth sales by product line for the
Carbon Black Business for fiscal years 2005, 2004 and 2003:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Rubber blacks
|
|
$ |
976 |
|
|
$ |
863 |
|
|
$ |
784 |
|
Performance products
|
|
|
469 |
|
|
|
427 |
|
|
|
374 |
|
Inkjet colorants
|
|
|
39 |
|
|
|
31 |
|
|
|
22 |
|
Superior MicroPowders
|
|
|
6 |
|
|
|
4 |
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
|
Total Carbon Black Sales
|
|
$ |
1,490 |
|
|
$ |
1,325 |
|
|
$ |
1,181 |
|
Volumes in the rubber blacks product line grew 4% during fiscal
year 2005 due to growth in China and other developing regions as
well as increased volumes under our long-term supply contracts
with two major tire companies. During fiscal year 2005, however,
profitability of this product line was negatively impacted by
higher raw material and other energy costs, principally during
the second half of the fiscal year. Although prices increased
during the fiscal year, actual feedstock cost increases were
higher than the feedstock cost adjustments provided by the
majority of this product lines long-term or year to year
contracts.
During 2004, the rubber blacks product line volumes increased 7%
as a result of continued growth in the Asia Pacific and China
regions and increasing volumes under a new contract with an
existing large tire customer. These volume increases and a
strong focus on both manufacturing and administrative cost
reductions during the year contributed to significant
improvement in the performance of the business in 2004.
We are generally able to recover increased feedstock costs and,
therefore, maintain margins through the operation of pricing
formulas in our annual and long-term supply contracts. Most of
our contracts provide for a price adjustment on the first day of
each quarter to account for changes in feedstock costs, and, in
some cases, changes in other relevant costs. The feedstock
adjustments are calculated in the month prior to the beginning
of the quarter in which the price change is effective, and
typically are based upon the average of a relevant index over
the prior three month period. Because of this time lag, during
both the third and fourth quarters of fiscal year 2005, the
increase in our actual feedstock costs was greater than the cost
adjustment resulting from the formulas which use the relevant
index averages during the months of December 2004 through
February 2005 and March 2005 through May 2005, respectively.
Accordingly, the contract prices applicable during the third and
fourth quarters did not reflect our increased feedstock costs
during those quarters. Over time, if feedstock costs decline,
the financial impact of this lag on our long-term contracts
should be mitigated.
During 2005, volumes in the performance products product line
grew 5% resulting primarily from an increase in sales in the
Asia Pacific and China regions. During fiscal year 2005,
however, the profitability of the product line was negatively
impacted by higher raw material and other energy costs. Raw
material cost increases outpaced both contracted and
non-contracted price increases during the fiscal year.
During 2004, performance products volumes increased 8% as a
result of continued growth across all regions. These volume
increases and a strong focus on both manufacturing and
administrative cost reductions during the year contributed to
significant improvement in the performance of the business in
2004.
Inkjet colorants reported a 26% increase in revenue from during
2004 to 2005 and a 41% increase from 2003 to 2004 due to strong
volumes in both the OEM and after market segments of the product
line in both
38
fiscal years 2005 and 2004. Volumes for fiscal year 2005
increased 30% when compared to fiscal year 2004. Although the
increase in volumes during both fiscal years 2005 and 2004 had a
positive impact on the profitability of this product line, this
positive impact was partially offset by ongoing investment in
both manufacturing and research and development which continued
during fiscal year 2005 and 2004 to support the growth of this
product line.
During the third quarter of fiscal 2005, several printer
manufacturers announced anticipated inkjet printer launches. Our
inkjet colorants are included in two of these printers that are
targeted at the small office and home office markets. During the
fiscal year, inkjet colorants continued to make progress in
developing treated pigments to enable inkjet printing to compete
with other printing technologies and penetrate markets for
higher volume printing applications.
Looking forward, we believe that the Carbon Black Business is
fundamentally healthy and, should energy prices stabilize, is
well positioned to return to a gross margin level that is more
consistent with historical results. However, we expect that the
time lag we experienced in the third and fourth quarters of
fiscal year 2005 between the increases in actual feedstock costs
and the contracted feedstock cost adjustments used within our
rubber blacks and performance products product lines, as
discussed above, will continue into the first quarter of fiscal
year 2006 due to continued increases in energy costs. New
capacity expansions in both China and Brazil are expected to
come online in fiscal year 2006 and we are optimistic about
continued growth in both the rubber blacks and performance
products product lines to support this new capacity. In the
inkjet colorants product line, we anticipate additional printer
launches in the near future to include our pigments, which could
have a significant positive impact on the volume and performance
of the inkjet colorants product line. In anticipation of
increased demand, we plan to spend approximately
$20 million in fiscal year 2006 to expand our inkjet
colorant production capacity. In addition, we expect our polymer
attachment technology to create viable opportunities for
application of Cabots pigments in high-volume, high-speed
printing.
Segment sales and PBT for the Metal Oxides Business for the
years ending September 30, 2005, 2004 and 2003 are as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment Sales
|
|
$ |
231 |
|
|
$ |
221 |
|
|
$ |
190 |
|
Segment PBT
|
|
$ |
16 |
|
|
$ |
18 |
|
|
$ |
2 |
|
In fiscal year 2005, sales in the Metal Oxides Business
increased 5% from fiscal year 2004. This increase was due
primarily to higher volumes ($7 million) and the positive
impact of foreign currency translation ($4 million)
partially offset by a negative price mix ($3 million). In
fiscal year 2004, sales in the Metal Oxides Business increased
16% from fiscal year 2003 due primarily to higher volumes
($21 million), improved price mix within the fumed metal
oxides product line ($3 million) and the positive impact of
foreign currency translation ($8 million).
The Metal Oxides Business segment PBT decreased 11% from fiscal
year 2004 to fiscal year 2005. The decrease in PBT was due
principally to a negative price mix ($3 million), higher
per unit cost of sales resulting from lower operating rates due
to inventory drawdowns ($3 million) and inventory
write-offs during the year related to off-quality material
($1 million) partially offset by higher volumes
($6 million). In fiscal year 2004, segment
PBT increased from fiscal year 2003 due principally to
higher volumes ($13 million) and improved price mix
($3 million) within the fumed metal oxides product line.
39
|
|
|
Product Line Sales Summary |
The following table sets forth sales by product line for the
Metal Oxides Business for fiscal years 2005, 2004 and 2003:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Fumed metal oxides
|
|
$ |
231 |
|
|
$ |
221 |
|
|
$ |
190 |
|
Aerogel
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Metal Oxides Sales
|
|
$ |
231 |
|
|
$ |
221 |
|
|
$ |
190 |
|
During 2005, the fumed metal oxides product line saw an increase
in overall volumes of 3%. Reduced demand from a single customer
in the electronics segment was more than offset by higher
volumes to other segments, particularly in Asia. This resulted
in a negative price mix adversely impacting the profitability of
the product line. The profitability of the fumed metal oxides
product line was also negatively impacted by higher energy
costs, higher per unit cost of sales due to inventory drawdowns,
inventory write-offs related to off-quality material during the
year and increased costs related to the anticipated start up of
a new fumed silica facility in Jiangxi Province, China.
Fumed metal oxides had strong volume growth of 11% during 2004
due to improved demand in all markets. This volume growth and
improved product mix were the primary contributors to an
increase in fumed metal oxides PBT over 2003. The results also
benefited from cost savings related to our
excellence program.
During fiscal year 2005, the aerogels product line continued to
make progress in increasing its ability to operate the plant at
higher rates as well as in marketing its products for
translucent panels in architectural applications. The product
line continued to invest in application and market development
activities focused on other potential commercial markets during
2005.
Looking forward, we anticipate continued slowing of demand in
the microelectronics market of the fumed metal oxides product
line as well as the associated negative price mix. We remain
optimistic about continued growth in other markets of the
product line to support the new capacity coming online in
Jiangxi Province, China. During the first quarter of fiscal
2006, an incident occurred at a third party industrial gas
manufacturing facility co-located at our Tuscola site that could
limit production capacity at our Tuscola plant for several
months. We are working to operate this plant at full capacity
with alternate supplies of industrial gas and, to the extent
available, will use our existing finished product inventory and
our other manufacturing facilities to supply our customers.
However, if alternative supplies are not available, our Tuscola
facility may operate at a reduced capacity until supply from the
third party is restored. We continue to work on manufacturing
capabilities and market development in the aerogels product line
and remain hopeful that we will see progress in the growth of
this business in 2006.
40
Segment sales and PBT for the Supermetals Business for the years
ending September 30, 2005, 2004 and 2003 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment Sales
|
|
$ |
346 |
|
|
$ |
338 |
|
|
$ |
393 |
|
Segment PBT
|
|
$ |
52 |
|
|
$ |
77 |
|
|
$ |
108 |
|
In the Supermetals Business, sales increased 2% from fiscal year
2004 to fiscal year 2005. This increase was driven by increased
volumes ($28 million) partially offset by lower prices
($23 million). During fiscal year 2004, sales decreased 14%
from 2003 due to lower volumes ($52 million) and prices
($24 million) partially offset by the positive impact of
foreign currency translation ($22 million).
The Supermetals Business PBT decreased 32% from fiscal year 2004
to 2005, before the goodwill and long-lived asset impairment and
$15 million of cost reduction initiatives recorded in 2005.
This decrease was due primarily to lower pricing
($23 million), higher per unit cost of sales resulting from
lower operating rates ($19 million) and incremental costs
from the labor situation at our Boyertown, Pennsylvania facility
($8 million) partially offset by higher volumes
($29 million). In fiscal year 2004, segment PBT decreased
29% from 2003. This decrease was primarily due to lower volumes
($27 million) and lower prices ($24 million) partially
offset by lower variable cost ($5 million) and reductions
in operating costs related to the excellence program
($8 million). In 2004, segment sales and segment PBT were
both negatively impacted by the absence of intermediate
(semi-finished) product sales and a greater portion
of tantalum powder sales being at market prices rather than at
fixed contract prices. The Business was able to partially offset
these impacts with additional market-based sales. As a result,
while total tantalum volumes including semi-finished products
decreased by 6% compared to 2003, finished product tantalum
volumes increased by 8% year over year.
During the fourth quarter of fiscal year 2005, the Company
reached agreement on a new collective bargaining agreement with
the Local 619C of the International Chemical Workers Union
Council/United Food and Chemical Workers that settled the labor
dispute that began in June 2005.
During the second quarter of fiscal year 2005, management
determined, based on a combination of factors associated with
the anticipated future performance of the Supermetals Business,
that the long-lived assets (including goodwill) of this Business
may not be recoverable and thus an impairment analysis was
performed. These factors included the continuing trend toward
the use of smaller tantalum capacitors in electronics devices,
resulting in significantly less tantalum powder being required
for each capacitor, the continued high inventory levels in the
supply chain and the expected decrease in tantalum powder sales
volume and pricing as the business continues to transition to
market based volumes and pricing over the next two years. The
impairment analysis indicated that the estimated undiscounted
cash flows of the Business were sufficient to recover the
carrying value of the long-lived assets over their remaining
useful lives. However, based on the estimated discounted cash
flows of the Business, it was determined that the fair value of
this reporting unit was below its carrying amount and that a
full impairment of the goodwill existed. Accordingly, we were
required to write off the entire $90 million goodwill balance of
the reporting unit during the second quarter of fiscal 2005.
Since that time, particularly during the fourth quarter of
fiscal year 2005, events occurred that required management to
re-evaluate the anticipated future performance of the
Supermetals Business. These events included the decision by
management in August 2005 to exit the manufacture and sale of
finished tantalum sputtering targets, which was previously
forecasted to be an important contributor to the future cash
flows of the Business, and the increased likelihood of higher
tantalum ore costs under our purchase commitments with Sons of
Gwalia. These factors, combined with significantly lower market
prices for tantalum powder than anticipated when the impairment
analysis was performed in the second quarter, led management to
believe that the Businesss remaining long-lived assets,
after the goodwill write-off, may not be recoverable, and that
41
a further impairment analysis was necessary. In this analysis,
the carrying amount of the Businesss long-lived assets
(consisting primarily of property, plant and equipment) was
compared to the sum of the estimated undiscounted cash flows
expected from our use of the assets over their remaining useful
lives. This comparison indicated that the carrying value of the
long-lived assets was in excess of their undiscounted cash flows
and, therefore, an impairment existed. The Company, with the
assistance of independent valuation specialists, determined the
fair value of the Businesss long-lived assets using
estimated discounted cash flows that we believe would be
forecasted by a purchaser of the business. Since this analysis
indicated that a full write-down of the long-lived assets was
warranted, and to ensure that individual assets were not written
down below their fair market value, we engaged independent
valuation specialists to perform appraisals of individual
assets. The excess of the carrying amount of the assets over
their fair market value resulted in a $121 million charge
that was recorded in the fourth quarter of fiscal year 2005.
During fiscal year 2005, the Supermetals Business also recorded
a charge of $15 million associated with on-going cost
reduction initiatives in that Business. These charges included
$8 million of asset write-downs associated with
managements decision to stop manufacturing and selling
finished tantalum sputtering targets to the semiconductor
industry and to instead focus on the sale of tantalum plate and
ingot to sputtering target manufacturers, as well as
$3 million of charges related to severance and
$3 million of charges related to the write-down of assets
related to abandoned research and development projects.
Looking forward, we remain cautious regarding the performance of
Supermetals as the Business transitions from its fixed price and
fixed volume contracts over the next two calendar years. In
addition, the price at which we are required to purchase ore
from the Sons of Gwalia commencing in January 2006 remains
uncertain. The determination of that price is currently the
subject of an arbitration between us and the Sons of Gwalia.
There are a number of matters in dispute between the parties in
the arbitration, and the arbitrator could find in favor of Cabot
on certain of these matters while finding in favor of the Sons
of Gwalia on others. However, if the arbitrator finds fully in
favor of the Sons of Gwalia on all matters in dispute, we would
be obligated to buy tantalum ore under our extended contract at
prices that could increase our annual ore costs by approximately
$35 million in calendar year 2006. If the arbitrator finds
fully in Cabots favor on all matters in dispute in the
arbitration, our calendar year 2006 ore costs could decrease by
approximately $11 million. For contract years after 2006,
the price payable may be subject to a number of factors and it
is, therefore, difficult to project a range of difference for
future periods. We also continue to negotiate a commercial
resolution to the dispute. If the parties do not resolve this
matter through a negotiated settlement, we expect a final
arbitrated decision to be issued during the first quarter of
calendar year 2006. Based on the range of difference in our
position and Sons of Gwalias position, as well as the
negotiations to date between us, we believe it is more likely
than not that we will incur ore costs under the extended
contract that are higher than our current costs, which higher
costs could have a material adverse effect on this
Businesss results. In light of the transition from fixed
price and fixed volume contracts and the ore situation, we are
continuing to reduce costs in the Supermetals Business to
improve our competitive position.
|
|
|
Specialty Fluids Business |
Segment sales and PBT for the Specialty Fluids Business for the
years ending September 30, 2005, 2004 and 2003 are as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment Sales
|
|
$ |
40 |
|
|
$ |
27 |
|
|
$ |
12 |
|
Segment PBT
|
|
$ |
17 |
|
|
$ |
6 |
|
|
$ |
(2 |
) |
Sales in the Specialty Fluids Business increased 48% in fiscal
year 2005 when compared to 2004 driven mainly by an increase in
the number of customers, an increase in the number of on-going
and completed jobs during the year and an increase in the
average amount of fluid utilized per job. The average number of
42
barrels of cesium fluid used per job increased 66% from fiscal
year 2004 to fiscal year 2005. In fiscal year 2004, sales
increased due to an increase in the volume of fluid being used.
The PBT for this Business increased $11 million in fiscal
year 2005 when compared to fiscal year 2004, due primarily to
increased fluid utilization, both in total and on a per job
basis. This was partly the result of two new customers using
cesium fluid during the year and the start of the first large
job in the Gulf of Mexico. Additionally, more jobs were
completed in fiscal year 2005 than in fiscal year 2004 and
higher prices for fluid not returned contributed to the increase
in PBT. Segment PBT increased in fiscal year 2004 due to an
increase in the number of jobs completed when compared to fiscal
year 2003. The Business completed twenty-six, fifteen and twelve
jobs in fiscal years 2005, 2004 and 2003, respectively.
Looking forward, we remain optimistic about continued growth in
this business during fiscal year 2006. We continue to work on
market development activities outside of the North Sea
particularly in the Gulf of Mexico, the Caspian Sea and the
Middle East.
Cash Flow and Liquidity
Our cash balance increased by $22 million in 2005, from
$159 million on September 30, 2004 to
$181 million on September 30, 2005. During 2004, the
cash balance declined by $88 million, from
$247 million on September 30, 2003 and in 2003 our
cash balance increased by $88 million, from
$159 million on September 30, 2002. The following
descriptions of the reasons for these changes in our cash
balances refer to the various sections of our Consolidated
Statements of Cash Flows, which appears in Item 8 of this
annual report on Form 10-K for the fiscal year ended
September 30, 2005.
Cash generated from operating activities, which consists of net
income (loss) adjusted for various non-cash items included
in income, changes in working capital and changes in certain
other balance sheet accounts, decreased to $224 million in
2005 from $241 million in fiscal year 2004 and
$258 million in fiscal year 2003. The decline in cash
generated from operating activities in 2005 was due to a
decrease in net income of $172 million and an increase in
cash used for other liabilities of which $33 million
primarily relates to pension liabilities. These changes were
partly offset by a change in asset impairment charges and tax
benefits of $149 million. The 2005 working capital
consumption was primarily due to increases in receivable
balances related to both higher selling prices in the Carbon
Black Business as well as longer payment terms for certain
customers in the Supermetals Business. In addition, inventory
increased during the year primarily as a result of increased raw
material costs in the Carbon Black Business. Changes in cash
generated from operating activities in 2004 from 2003 were
principally due to increases in accounts receivable and
inventory balances caused by higher sales and strong market
conditions. The cash generated from operating activities in 2003
was driven mainly by improvements in working capital,
specifically in accounts receivable and accounts payable.
Cash flows from investing activities, which are primarily driven
by additions to property, plant and equipment as well as changes
in marketable securities balances, consumed $119 million of cash
in 2005 as compared to $226 million in 2004 and $111 million in
2003. The major changes in 2005 compared to 2004 were due to
higher capital expenditures, which are described below, and the
maturity of marketable securities. The significant change from
2003 to 2004 was the result of the purchase of $110 million of
marketable securities in 2004. Capital spending on property,
plant and equipment and acquisitions for 2005, 2004 and 2003 was
$186 million, $119 million and $145 million, respectively.
During 2005, we made extensive capital expenditures in the
Carbon Black Business at the Maua, Brazil facility and the
Tianjin joint venture facility in China. The major components of
the 2004 and 2003 capital program included normal plant
operating capital projects, and capacity expansion in the Metal
Oxides and Carbon Black Businesses. Capital expenditures for
2006 are expected to be in excess of $250 million and
include replacement projects, plant expansions, the Showa Cabot
K.K. acquisition and the completion of projects started in
fiscal year 2005. In the marketable securities area, investing
activities during fiscal year 2005 included the purchase of
$94 million of available-for-sale marketable securities and
the maturity of $164 million of available-for-sale
43
marketable securities, respectively, generating a net source of
cash of $70 million. At September 30, 2005, Cabot
holds $35 million of these available-for-sale marketable
securities of which $30 million are classified as
short-term investments and $5 million as other long term
investments on the consolidated balance sheet. Finally, in 2003
cash flows from investing activities included a use of cash of
$16 million for the purchase of Superior MicroPowders.
Cash flows from financing activities, which primarily include
changes in debt and common stock balances as well as dividend
payments, consumed $81 million in 2005, compared to
$101 million in 2004 and $64 million in 2003. The
primary factors in the 2005 financing activities were the
payments of dividends of $43 million, the use of
$52 million in cash to purchase Cabot stock and cash
provided by a net increase in debt of $11 million. The
increase in debt was related to the repayments of long-term debt
of $88 million, which was refinanced by the draw down of
$82 million on the $400 million revolving line of
credit agreement, $8 million of new loans to fund capital
projects at our new joint venture sites in China and a
$9 million increase in short term notes payable to banks.
The primary factors in the 2004 financing activities are related
to the repayments of long-term debt of $37 million,
payments of dividends of $40 million and purchases of Cabot
stock of $54 million. In 2003, the majority of the
financing activities were related to payments of dividends,
purchases of Cabot stock, the refinancing of debt assumed in the
February 2002 acquisition of Cabot Supermetals Japan and the
refinancing of Euro-denominated debt in September 2003. In
addition during September 2003, a Cabot subsidiary completed a
$175 million bond issuance. The Cabot subsidiary repaid its
150 million Euro borrowing from November 2000 with the
proceeds from the new bond issuance.
In May 2004, the Board of Directors authorized Cabot to purchase
up to 5 million shares of our common stock, superseding the
then existing authorization to repurchase up to
12.6 million shares under which approximately
1.7 million shares remained available for repurchase. We
repurchased approximately 1.6 million, 1.7 million,
and 1.5 million shares of our common stock for
approximately $52 million, $54 million, and
$41 million in 2005, 2004, and 2003, respectively.
Approximately 2.7 million shares of common stock are
available to be purchased under the current Board of Directors
share repurchase authorization. During 2005, 2004, and 2003, we
paid cash dividends of $0.64, $0.60, and $0.54, respectively,
per share of common stock.
During the fourth quarter of fiscal 2005, the Chinese government
revalued the Chinese Renminbi, thus eliminating the fixed
translation to the U.S. dollar. We have reviewed the effect
of this revaluation with regards to the increasing growth in our
Carbon Black and Metal Oxide Businesses in China. During that
same quarter, the Malaysian government revalued the Malaysian
Ringgit by eliminating its fixed translation to the
U.S. dollar. Although we do not anticipate that the current
revaluations will have a material impact on our operations and
results, as with any fluctuating currency, any significant
fluctuations could materially impact our results.
We are not involved in any transactions, arrangements or other
relationships with unconsolidated entities or other persons that
are reasonably likely to materially affect liquidity or the
availability of or requirements for capital resources. We are
not involved in any trading activities involving commodity
contracts that are accounted for at fair value.
44
The following table sets forth our long-term contractual
obligations which are described in greater detail below.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Payments Due by Fiscal Year | |
|
|
| |
|
|
Total | |
|
2006 | |
|
2007 | |
|
2008 | |
|
2009 | |
|
2010 | |
|
Thereafter | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Contractual Obligations
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Purchase
commitments(1)
|
|
$ |
1,014 |
|
|
$ |
144 |
|
|
$ |
122 |
|
|
$ |
114 |
|
|
$ |
83 |
|
|
$ |
82 |
|
|
$ |
469 |
|
Long-term debt
|
|
|
510 |
|
|
|
47 |
|
|
|
34 |
|
|
|
7 |
|
|
|
35 |
|
|
|
87 |
|
|
|
300 |
|
Fixed interest on long-term debt
|
|
|
182 |
|
|
|
27 |
|
|
|
25 |
|
|
|
23 |
|
|
|
22 |
|
|
|
19 |
|
|
|
66 |
|
Operating leases
|
|
|
46 |
|
|
|
9 |
|
|
|
8 |
|
|
|
8 |
|
|
|
7 |
|
|
|
6 |
|
|
|
8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
1,752 |
|
|
$ |
227 |
|
|
$ |
189 |
|
|
$ |
152 |
|
|
$ |
147 |
|
|
$ |
194 |
|
|
$ |
843 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Includes purchases of tantalum from the Sons of Gwalia at
current prices (see below). |
We have long-term purchase commitments for raw materials with
various key suppliers in the Carbon Black, Metal Oxides and
Supermetals Businesses. The Supermetals Business purchases a
significant portion of its raw material under long-term supply
contracts with the Sons of Gwalia that were due to expire in
2005. In August 2003, Cabot exercised its option to renew one of
the supply contracts commencing on January 1, 2006 for a
period of five years. The price at which the raw materials will
be purchased under the contract extension is the subject of an
arbitration proceeding. Accordingly, because the specific price
at which the Company will purchase tantalum ore from the Sons of
Gwalia remains unknown, the table above includes commitments
based on current prices. However, depending on the outcome of
the dispute with the Sons of Gwalia, our actual purchase prices
could be higher than reflected above. (See Note T of the
consolidated financial statements).
|
|
|
Long-term debt and fixed interest |
At September 30, 2005, our long-term debt totaled
$510 million, which matures over a period of twenty two
years. Included in this amount is $82 million of Japanese
yen based long-term debt. All other long-term debt is
denominated in U.S. dollars, however, the $175 million
bond issued in U.S. dollars was swapped to a Euro-based
debt instrument. The repayment schedule above does not include
the effect of swaps, which had a favorable fair value of less
than $1 million at September 30, 2005. The
weighted-average interest rate of long-term debt is 6.0%.
Notes payable to banks of $34 million includes short-term
borrowing and overdrafts of $25 million and checks and
notes issued but not drawn of $9 million.
In August of fiscal 2005, we terminated our $250 million
revolving credit facility and entered into a new revolving
credit facility under which we may borrow up to
$400 million. The new revolving line of credit permits us
to borrow funds on an unsecured basis in multiple currencies
that are freely tradable and convertible into U.S. dollars
at floating interest rates. The credit facility expires in
August of 2010. As of September 30, 2005 we have
9.3 billion Japanese yen ($82 million) borrowings
outstanding under this new agreement. The remaining availability
under the revolving credit facility as of September 30,
2005 is $317 million, which includes a letter of credit
draw down of less than $1 million. The credit facility
contains various affirmative, negative and financial covenants
which are customary for financings of this type, including
financial covenants for certain maximum indebtedness and minimum
cash flow requirements. As of September 30, 2005, we were
in compliance with all of our covenants.
45
At September 30, 2005, we have provided standby letters of
credit totaling $15 million, which expire in fiscal 2006.
A downgrade of one level in our credit rating is not
anticipated, but should it occur, it would not cause a
significant impact on the commitments or sources of capital
described above and would not have a material impact on our
results of operations.
We have operating leases primarily comprised of leases for
transportation vehicles, warehouse facilities, office space, and
machinery and equipment.
In October 2004, we initiated a plan to shut down our Altona,
Australia carbon black manufacturing facility due to our raw
materials suppliers indication that it would cease supply
in September 2005, as well as the decline of the carbon black
business in Australia. Production at this facility ceased on
October 3, 2005. As of September 30, 2005, we expect
the restructuring initiatives to result in a pre-tax charge to
earnings of approximately $23 million. As of
September 30, 2005, we have recorded $14 million of
restructuring charges and expect to record an additional
$9 million over the next twelve months. The estimated
charge of $23 million includes $7 million of foreign
currency translation adjustments that will be realized as a
non-cash charge upon substantial liquidation of our legal entity
in Altona, Australia which we expect will occur upon completion
of the closing activities.
In fiscal 2003, we initiated a European restructuring plan to
reduce costs, enhance customer service and create a stronger and
more competitive organization. The European restructuring
initiatives are primarily related to the Carbon Black Business
and included the closure of our carbon black manufacturing
facility in Zierbena, Spain, the consolidation of administrative
services for all European businesses in one shared service
center, the implementation of a consistent staffing model for
all manufacturing facilities in Europe, and the discontinuance
of two energy projects. As of September 30, 2005, we have
recorded $54 million of European restructuring charges, of
which $4 million remains to be paid out over the next six
to nine months. There also remains $9 million of foreign
currency translation adjustments which will be realized as a
non-cash charge upon substantial liquidation of our legal entity
in Zierbena, Spain.
At September 30, 2005, $10 million of restructuring
costs remain in accrued expenses in the consolidated balance
sheet. We made cash payments of $10 million in 2005 and
$15 million in 2004 and 2003 related to restructuring costs
and expect to make cash payments of $10 million in fiscal
2006 related to severance and employee benefits charges and site
remediation costs.
We provide defined benefit plans for some U.S. and foreign
employees. We have an unfunded status of approximately
$201 million as of September 30, 2005 for consolidated
defined benefit plans and postretirement benefit plans.
At September 30, 2005, the defined benefit underfunded
pension plans are comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S. | |
|
Foreign | |
|
Total | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plan assets at September 30, 2005
|
|
$ |
132 |
|
|
$ |
170 |
|
|
$ |
302 |
|
Projected benefit obligation at September 30, 2005
|
|
$ |
138 |
|
|
$ |
231 |
|
|
$ |
369 |
|
Underfunded status at September 30, 2005
|
|
$ |
(6 |
) |
|
$ |
(61 |
) |
|
$ |
(67 |
) |
46
Our significant foreign plans are in The Netherlands, the United
Kingdom and Canada, which collectively represented 89% of the
consolidated fair value of foreign plan assets. For those
significant foreign plans, the fair value of assets was
approximately $33 million below the projected benefit
obligation. We contributed an aggregate amount of
$11 million in 2005 to the foreign plans and expect to
contribute approximately $10 million in 2006 to those
plans. Contributions to foreign plans are made in foreign
currencies and, therefore, are subject to fluctuations in
exchange rates.
We have assets of $12 million at September 30, 2005
that we have designated to fund pension obligations for a
foreign plan. These assets are not included in the pension plan
assets as of September 30, 2005. These assets do not
qualify as plan assets under FAS No. 87,
Employers Accounting for Pensions, because
they are not specifically segregated or restricted for use to
fund the defined benefit plan obligation, and, accordingly, the
assets are not shown in the funded status at September 30,
2005.
Cabot made a discretionary contribution of $1 million in
fiscal 2005 to fund benefit payments under the U.S. defined
benefit Supplemental Executive Retirement Plan,
(SERP). We routinely review the funding status of
the defined benefit plans to determine when a contribution will
improve the overall position of the plan and as a result we
expect to make a $1 million contribution to fund benefit
payments under the SERP in fiscal 2006.
|
|
|
Postretirement Benefit Plans |
At September 30, 2005, the unfunded postretirement benefit
plans are comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S. | |
|
Foreign | |
|
Total | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plan assets at September 30, 2005
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Projected benefit obligation at September 30, 2005
|
|
$ |
(117 |
) |
|
$ |
(17 |
) |
|
$ |
(134 |
) |
Underfunded status at September 30, 2005
|
|
$ |
(117 |
) |
|
$ |
(17 |
) |
|
$ |
(134 |
) |
Cabots postretirement benefit plans provide certain health
care and life insurance benefits for retired employees. Typical
of such plans, the Cabot postretirement plans are unfunded.
Costs associated with these plans are recorded as expense in the
statement of operations when claims or insurance premiums come
due. In the U.S., Cabot has capped its retiree medical costs to
an average amount per retiree, to limit the Companys
financial responsibility for the cost of providing medical
coverage to retirees and to mitigate the risk of potential
escalation in costs borne by Cabot for retiree medical coverage.
We paid benefits under these plans of $8 million in the
U.S. and $1 million outside of the US during fiscal 2005.
We expect to pay $9 million under the U.S. plans and
$1 million under the foreign plans during 2006.
|
|
|
Environmental and Litigation |
Cabot has a $17 million reserve for environmental matters
as of September 30, 2005 for remediation costs at various
environmental sites. These sites are primarily associated with
businesses divested in prior years. We anticipate that the
expenditures at these sites will be made over a number of years,
and will not be concentrated in any one year. Additionally, we
have recorded an $18 million reserve for respirator claims
as of September 30, 2005 and we expect to pay approximately
$10 million over the next five years. We have other
litigation costs associated with lawsuits arising in the
ordinary course of business including claims filed against the
Company in connection with certain discontinued operations.
Management expects cash on hand, cash from operations and
present financing arrangements, including our unused lines of
credit, to be sufficient to meet our cash requirements for at
least the next twelve months and the foreseeable future.
Newly Issued and Adopted Accounting Pronouncements
In March 2005, the FASB issued Interpretation No. 47,
Accounting for Conditional Asset Retirement
Obligations (FIN 47), which clarifies
certain terminology contained in FAS No. 143,
Accounting for Asset Retirement Obligations. The
interpretation will result in (i) more consistent
recognition of liabilities
47
relating to asset retirement obligations, (ii) more
information about expected future cash outflows associated with
those obligations and (iii) more information about
investments in long-lived assets because additional asset
retirement costs will be recognized as part of the carrying
amounts of the assets. The guidance is effective for the Company
no later than the fourth quarter of fiscal 2006, although
earlier adoption is permitted. Cabot is in the process of
evaluating the impact of FIN 47 upon adoption on its
consolidated financial statements.
In December 2004, the FASB released its final revised standard
entitled FASB Statement No. 123R, Share-Based
Payment (FAS 123R), which will
significantly change accounting practice with respect to
employee stock options and other stock based compensation
(including employee stock purchase plans). FAS 123R
requires companies to recognize, as an operating expense, the
estimated fair value of share-based payments to employees,
including grants of employee stock options and purchases under
employee stock purchase plans. The expense will be based on the
grant-date fair value of the award and recognized over the
period during which an employee is required to provide service
in exchange for the award or the requisite service period
(usually the vesting period). The standard provides for three
alternative transition methods including (i) a modified
prospective application (MPA), without restatement
of prior interim periods in the year of adoption, (ii) MPA
with restatement of prior interim periods in the year of
adoption and (iii) a modified retrospective application.
The Company has chosen to use the MPA transition method without
restatement of prior interim periods and continues to evaluate
the expected impact to the consolidated financial statements. In
April 2005, the FASB delayed implementation of FAS 123R. It
became effective for the Company on October 1, 2005.
In November 2004, FASB issued Statement No. 151,
Inventory Costs an amendment of Accounting Research
Bulletin (ARB) No. 43, Chapter 4
(FAS 151) to improve financial reporting and
global comparability of inventory accounting. The amendment,
which adopted language similar to that used in the International
Accounting Standards Boards (IASB)
International Accounting Standard 2 (IAS 2),
clarifies that inventory related expenses, such as abnormal
amounts of idle facility expense, freight, handling costs, and
wasted or spoiled materials should be recognized as current
period charges. The statement also requires fixed production
overhead allocations to inventory based on the normal capacity
of the production facilities. The guidance is effective for
inventory costs incurred beginning October 1, 2005. The
adoption of FAS No. 151 is not expected to have a
significant impact on the consolidated financial statements.
In October 2004, the American Jobs Creation Act of 2004
(AJCA) was signed into law. The AJCA replaces an
export incentive with a deduction from domestic manufacturing
income. Cabot is both an exporter and a domestic manufacturer.
The Companys loss of the export incentive tax benefit is
expected to materially exceed the tax benefit it should receive
from the domestic manufacturing deduction. The AJCA also allows
U.S. companies to repatriate up to $500 million of
earnings from their foreign subsidiaries in 2005 or 2006 at an
effective tax rate of 5.25%. The Company does not expect to take
advantage of this opportunity, nor does it expect that there is
a material benefit available, given our particular circumstances
and the various requirements under the law. The Company,
however, will continue to study the impact and opportunities of
the AJCA, as additional guidance becomes available from the IRS.
In response, the FASB has issued Staff Position
(FSP) No. 109-1 and 109-2, which outline
accounting treatment for the impacts of AJCA. The FSPs state
that (i) any benefit that companies may have from the
domestic manufacturing deduction be treated as a special
deduction and accordingly any benefit would be reported in the
year in which the income is earned and (ii) regarding the
impact resulting from the repatriation of unremitted earnings in
the period in which the enacted tax law was passed, companies
may wait until they have the information necessary to determine
the amount of the earnings they intend to repatriate.
|
|
Item 7A. |
Quantitative and Qualitative Disclosures About Market
Risk |
Risk Management
Our principal financial risk management objective is to identify
and monitor our exposure to changes in interest rates and
foreign currency rates, in order to assess the impact that
changes in each could have on
48
future cash flow and earnings. We manage these risks through
normal operating and financial activities and, when deemed
appropriate, through the use of derivative financial instruments
as well as foreign currency debt. Certain information related to
our market risk is included in the notes to our consolidated
financial statements in item 8 below.
Our financial risk management policy prohibits entering into
financial instruments for speculative purposes. All instruments
entered into by Cabot are reviewed and approved by Cabots
Financial Risk Management Committee, an internal management
committee charged with enforcing Cabots financial risk
management policy.
By using derivative instruments, we are subject to credit and
market risk. If a counterparty fails to fulfill its performance
obligations under a derivative contract, our credit risk will
equal the fair value of the derivative. Generally, when the fair
value of a derivative contract is positive, the counterparty
owes Cabot, thus creating a repayment risk for Cabot. We
minimize the credit (or repayment) risk in derivative
instruments by entering into transactions with highly-rated
counterparties that are reviewed periodically by us.
As of September 30, 2005, we had debt totaling
$510 million and interest rate swaps with a notional value
of $177 million. The interest rate swaps were entered into
as a hedge of the underlying debt instruments to effectively
change the characteristics of the interest rate without actually
changing the debt instrument. For fixed rate debt, interest rate
changes affect the fair market value, but do not impact earnings
or cash flows. Conversely, for floating rate debt, interest rate
changes generally do not affect the fair market value, but do
impact future earnings and cash flows, assuming other factors
are held constant.
Japanese Yen Interest Rate Swaps We
use both yen based debt and cross currency swaps to hedge our
net investment in Japanese subsidiaries against adverse
movements in exchange rates. We have a 9.3 billion Japanese
yen ($82 million) debt outstanding, which is borrowed
against our $400 million revolving line of credit, which
expires in August of 2010. The remaining availability under the
revolving credit facility as of September 30, 2005 is
$317 million, which includes a letter of credit draw down
of less than $1 million. We entered into two interest rate
swaps with an aggregate notional amount of 9.3 billion yen
($82 million). The swaps are variable-for-fixed rate swaps
with semi-annual interest payments and mature in fiscal 2010.
The swaps are derivative instruments as defined by
FAS No. 133, Accounting for Derivative
Instruments and Hedging Activities, and have been
designated as cash flow hedges. These swaps hedge the
variability of the cash flows caused by changes in Yen Libor
interest rates. Changes in the value of the effective portion of
cash flow hedges are reported in other comprehensive income,
while the ineffective portion is reported in earnings. The swaps
had positive fair values (assets) of less than
$1 million on September 30, 2005 and 2004,
respectively, and are included in other assets. There was no
charge to earnings for either of the periods ending
September 30, 2005 or 2004. Within the next twelve months,
we expect to reclassify $4 million of gains from
accumulated other comprehensive income to earnings.
Japanese Yen Cross Currency Swaps We
have two cross currency swaps, which in total swapped
$41 million U.S. dollar at three-month U.S. LIBOR
interest rates for 5 billion Japanese yen at three-month
yen LIBOR interest rates. We receive interest payments on
$41 million at three-month U.S. dollar LIBOR interest
rates and make interest payments on 5 billion Japanese yen
at three-month Japanese yen LIBOR interest rates. The cross
currency swaps reduce Cabots interest rate by 3.78% on the
notional amount of $41 million as of September 30,
2005 given rates in force as of that date. During fiscal 2005,
we extended the maturity date of these swaps to October 2006.
Included in other liabilities at September 30, 2005 and
2004 is $3 million and $5 million, respectively,
related to the fair value of the cross currency swaps. The
change in fair value of the cross currency swaps of
$2 million for the twelve months ending September 30,
2005 has been recorded as a foreign currency translation gain in
accumulated other comprehensive income (loss), offsetting
foreign currency translation adjustments of Cabots yen
denominated net investments. The effectiveness of these hedges
is based on changes in the spot foreign exchange rates and the
balance of Cabots yen denominated net investments. The
amount of net losses recorded in earnings for the period related
to the ineffectiveness of the hedges was nominal.
49
Japanese Net Investment Hedge The
9.3 billion Japanese yen debt of $82 million and
$84 million, respectively, has been designated as a net
investment hedge under FAS No. 133. At
September 30, 2005 and 2004, zero and $9 million,
respectively was included as a charge to cumulative translation
adjustment with a corresponding amount in other liabilities
related to the revaluation of the debt from yen to
U.S. dollar.
Medium Term Notes Interest Rate
Swaps We have outstanding two
fixed-to-variable interest rate swaps with an aggregate notional
amount of $60 million. The swaps have been designated as
fair value hedges. The interest rate swaps and the related
medium term notes mature on various dates through February 2007.
The positive fair values (assets) of the derivative
instruments were less than $1 million and $2 million
at September 30, 2005 and 2004, respectively, and have been
recorded as other assets in the consolidated balance sheet with
a corresponding increase to long-term debt. The interest rate
swaps were determined to be highly effective and no amount of
ineffectiveness was recorded in earnings during the period ended
September 30, 2005 and 2004.
As of September 30, 2005 and 2004, after adjusting for the
effect of the interest rate swap agreements, we have fixed rate
debt of $415 million and $419 million, respectively,
and floating rate debt of $95 million, in both years.
Holding other variables constant (such as exchange rates and
debt levels), a 100 basis point increase in interest rates
would decrease the unrealized fair market value of the fixed
rate debt by approximately $24 million and $27 million
on September 30, 2005 and 2004, respectively. The earnings
and cash flow impact in 2005 resulting from a 100 basis
point increase in short-term interest rates would be
approximately $1 million, holding all other variables
constant.
A 100 basis point increase in global interest rates would
increase the derivative instruments fair value by
$1 million at September 30, 2005 compared to a
$1 million decrease at September 30, 2004. Any
increase or decrease in the fair value of our interest rate
sensitive derivative instruments would be substantially offset
by a corresponding decrease or increase in the fair value of the
hedged underlying asset, liability, or cash flow.
As of September 30, 2005, we had $181 million in cash
and $36 million in readily available cash investments. In
order of priority, it is our policy to invest excess cash in
instruments that will protect principal, ensure liquidity and
optimize the rate of return. Interest income earned may vary as
a result of changes in interest rates and average cash balances,
which could fluctuate over time.
Cabots international operations are subject to certain
risks, including currency fluctuations and government actions.
Our Treasury function, under the guidance of the Financial Risk
Management Committee, continuously monitors foreign exchange
exposures, so that we can respond to changing economic and
political environments. Exposures primarily relate to assets and
liabilities denominated in foreign currencies as well as the
risk that currency fluctuations could affect the dollar value of
future cash flows generated in foreign currencies. Accordingly,
we use short-term forward contracts to minimize the exposure to
foreign currency risk. In 2005, 2004, and 2003, none of
Cabots forward contracts were designated as hedging
instruments under FAS No. 133. Cabots forward
foreign exchange contracts are denominated primarily in the
Euro, Japanese yen, British pound sterling, Canadian dollar,
Australian dollar and Indonesian rupiah.
As part of a $175 million bond issuance, a Cabot subsidiary
entered into a ten-year contract with a notional amount of
$140 million to swap U.S. dollars to Euros. This cross
currency swap has been designated as a foreign currency cash
flow hedge. This swap hedges the variability of the cash flows
on $140 million or 80% of the debt issuance, for changes in
the exchange rates over the life of the debt instrument. Changes
in the value of the effective portion of the cash flow hedge are
reported in other comprehensive income, while the ineffective
portion is reported in earnings. This swap had negative fair
values (liabilities) of $21 million and
$18 million on September 30, 2005 and 2004,
respectively, and is included in other liabilities. There was no
charge to earnings for the years ended September 30, 2005
and 2004, and we do not expect to reclassify any material gains
or losses from accumulated other comprehensive income to
earnings within the next twelve months.
50
The Cabot subsidiary also holds two swaps on the remaining
issuance of $35 million or 20% of the bond issuance. The
first is a fixed to floating swap on the fixed rate coupon of
5.25% to a six-month U.S. LIBOR rate plus a spread of
62 basis points. The variable interest rate on the swap
resets with the terms of the bond coupon payments. This swap has
been designated as a fair value hedge and had a nominal fair
value on September 30, 2005 and 2004. The interest rate
swaps were determined to be highly effective and a nominal
amount of ineffectiveness was recorded in earnings during the
periods ended September 30, 2005 and 2004. The second swap
is a basis swap on $35 million of the bond issuance which
converts U.S. dollars at variable interest rates to Euros
at variable interest rates. This swap has not been designated as
a fair value hedge under FAS 133. The basis
swap had a negative fair value (liabilities) of
$2 million and $3 million on September 30, 2005,
and 2004, respectively, which is included in other liabilities.
Changes in the value of the swap are recognized immediately in
earnings, and are offset by the recognition in earnings of the
revaluation of the underlying debt.
We recorded less than $1 million of assets and
$26 million of liabilities to recognize the fair value of
currency instruments at September 30, 2005 and
September 30, 2004. A 10% appreciation in the
U.S. dollars value relative to the hedged currencies
would increase the derivative instruments fair value by
$41 million and $34 million at September 30, 2005
and 2004, respectively. A 10% depreciation in the
U.S. dollars value relative to the hedged currencies
would decrease the derivative instruments fair value by
$38 million and $36 million at September 30, 2005
and 2004, respectively. Any increase or decrease in the fair
value of Cabots currency exchange rate sensitive
derivative instruments would be substantially offset by a
corresponding decrease or increase in the fair value of the
hedged underlying asset, liability, or cash flow.
We are exposed to political or country risks inherent in doing
business in some countries. These risks may include actions of
governments, importing and exporting issues, contract loss and
asset abandonment. We consider these risks carefully in
connection with our investment and operating activities.
We repurchase our shares in order to offset dilution caused by
issuing shares under our various employee stock plans. In
addition, we may repurchase our shares as one method of
returning excess cash to shareholders.
51
|
|
Item 8. |
Financial Statements and Supplementary Data |
INDEX TO FINANCIAL STATEMENTS
|
|
|
|
|
|
|
|
|
Description |
|
|
|
|
|
|
|
Page | |
|
|
| |
|
(1) |
|
|
Consolidated Balance Sheets at September 30, 2005 and 2004 |
|
|
52 |
|
|
(2) |
|
|
Consolidated Statements of Operations for each of the three
fiscal years in the period ended September 30, 2005 |
|
|
54 |
|
|
(3) |
|
|
Consolidated Statements of Cash Flows for each of the three
fiscal years in the period ended September 30, 2005 |
|
|
55 |
|
|
(4) |
|
|
Consolidated Statements of Changes in Stockholders Equity
for each of the three fiscal years in the period ended
September 30, 2005 |
|
|
56 |
|
|
(5) |
|
|
Notes to Consolidated Financial Statements |
|
|
59 |
|
|
(6) |
|
|
Report of Independent Registered Public Accounting Firm |
|
|
105 |
|
52
CABOT CORPORATION
CONSOLIDATED BALANCE SHEETS
ASSETS
|
|
|
|
|
|
|
|
|
|
|
|
|
September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
(Dollars in millions, except share and per share amounts)
|
|
|
|
|
|
|
|
|
Current assets:
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents
|
|
$ |
181 |
|
|
$ |
159 |
|
|
Short-term marketable securities investments
|
|
|
30 |
|
|
|
70 |
|
|
Accounts and notes receivable, net of reserve for doubtful
accounts of $4 and $5
|
|
|
430 |
|
|
|
384 |
|
|
Inventories
|
|
|
495 |
|
|
|
482 |
|
|
Prepaid expenses and other current assets
|
|
|
66 |
|
|
|
38 |
|
|
Deferred income taxes
|
|
|
41 |
|
|
|
40 |
|
|
Assets held for sale
|
|
|
5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets
|
|
|
1,248 |
|
|
|
1,173 |
|
|
|
|
|
|
|
|
Investments:
|
|
|
|
|
|
|
|
|
|
Equity affiliates
|
|
|
63 |
|
|
|
56 |
|
|
Long-term marketable securities and cost investments
|
|
|
6 |
|
|
|
37 |
|
|
|
|
|
|
|
|
|
|
Total investments
|
|
|
69 |
|
|
|
93 |
|
|
|
|
|
|
|
|
Property, plant and equipment
|
|
|
2,262 |
|
|
|
2,356 |
|
Accumulated depreciation and amortization
|
|
|
(1,430 |
) |
|
|
(1,438 |
) |
|
|
|
|
|
|
|
|
Net property, plant and equipment
|
|
|
832 |
|
|
|
918 |
|
|
|
|
|
|
|
|
Other assets:
|
|
|
|
|
|
|
|
|
|
Goodwill
|
|
|
25 |
|
|
|
111 |
|
|
Intangible assets, net of accumulated amortization of $9 and $8
|
|
|
6 |
|
|
|
7 |
|
|
Assets held for rent
|
|
|
37 |
|
|
|
33 |
|
|
Deferred income taxes
|
|
|
108 |
|
|
|
35 |
|
|
Other assets
|
|
|
49 |
|
|
|
56 |
|
|
|
|
|
|
|
|
|
|
Total other assets
|
|
|
225 |
|
|
|
242 |
|
|
|
|
|
|
|
|
Total assets
|
|
$ |
2,374 |
|
|
$ |
2,426 |
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these
financial statements.
53
CABOT CORPORATION
CONSOLIDATED BALANCE SHEETS
LIABILITIES AND STOCKHOLDERS EQUITY
|
|
|
|
|
|
|
|
|
|
|
|
|
September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
(Dollars in millions, except share and per share amounts)
|
|
|
|
|
|
|
|
|
Current liabilities:
|
|
|
|
|
|
|
|
|
|
Notes payable to banks
|
|
$ |
34 |
|
|
$ |
24 |
|
|
Accounts payable and accrued liabilities
|
|
|
321 |
|
|
|
290 |
|
|
Income taxes payable
|
|
|
30 |
|
|
|
50 |
|
|
Deferred income taxes
|
|
|
1 |
|
|
|
|
|
|
Current portion of long-term debt
|
|
|
47 |
|
|
|
8 |
|
|
|
|
|
|
|
|
|
|
Total current liabilities
|
|
|
433 |
|
|
|
372 |
|
|
|
|
|
|
|
|
Long-term debt
|
|
|
463 |
|
|
|
506 |
|
Deferred income taxes
|
|
|
15 |
|
|
|
22 |
|
Other liabilities
|
|
|
307 |
|
|
|
290 |
|
Commitments and contingencies (Note T)
|
|
|
|
|
|
|
|
|
Minority interest
|
|
|
57 |
|
|
|
45 |
|
Stockholders equity:
|
|
|
|
|
|
|
|
|
Preferred stock:
|
|
|
|
|
|
|
|
|
|
Authorized: 2,000,000 shares of $1 par value
|
|
|
|
|
|
|
|
|
|
|
Series A Junior Participating Preferred Stock issued and
outstanding: none
|
|
|
|
|
|
|
|
|
|
|
Series B ESOP Convertible Preferred Stock 7.75% Cumulative
issued: 75,336 shares, outstanding: 61,068 and
64,695 shares (aggregate per share redemption value of $44
and $48)
|
|
|
61 |
|
|
|
64 |
|
|
Less cost of shares of preferred treasury stock
|
|
|
(38 |
) |
|
|
(38 |
) |
Common stock:
|
|
|
|
|
|
|
|
|
|
Authorized: 200,000,000 shares of $1 par value
|
|
|
|
|
|
|
|
|
|
Issued and outstanding: 62,971,872 and 63,055,006 shares
|
|
|
63 |
|
|
|
63 |
|
|
Less cost of shares of common treasury stock
|
|
|
(5 |
) |
|
|
(5 |
) |
Additional paid-in capital
|
|
|
32 |
|
|
|
52 |
|
Retained earnings
|
|
|
1,127 |
|
|
|
1,218 |
|
Unearned compensation
|
|
|
(41 |
) |
|
|
(49 |
) |
Deferred employee benefits
|
|
|
(42 |
) |
|
|
(45 |
) |
Notes receivable for restricted stock
|
|
|
(19 |
) |
|
|
(19 |
) |
Accumulated other comprehensive loss
|
|
|
(39 |
) |
|
|
(50 |
) |
|
|
|
|
|
|
|
|
|
Total stockholders equity
|
|
|
1,099 |
|
|
|
1,191 |
|
|
|
|
|
|
|
|
Total liabilities and stockholders equity
|
|
$ |
2,374 |
|
|
$ |
2,426 |
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these
financial statements.
54
CABOT CORPORATION
CONSOLIDATED STATEMENTS OF OPERATIONS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions, except per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales and other operating revenues
|
|
$ |
2,125 |
|
|
$ |
1,934 |
|
|
$ |
1,795 |
|
Cost of sales
|
|
|
1,692 |
|
|
|
1,457 |
|
|
|
1,373 |
|
|
|
|
|
|
|
|
|
|
|
|
Gross profit
|
|
|
433 |
|
|
|
477 |
|
|
|
422 |
|
Selling and administrative expenses
|
|
|
240 |
|
|
|
217 |
|
|
|
251 |
|
Research and technical expenses
|
|
|
59 |
|
|
|
53 |
|
|
|
64 |
|
Goodwill impairment charge
|
|
|
90 |
|
|
|
|
|
|
|
|
|
Long-lived asset impairment charge
|
|
|
121 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from operations
|
|
|
(77 |
) |
|
|
207 |
|
|
|
107 |
|
Interest and dividend income
|
|
|
6 |
|
|
|
6 |
|
|
|
5 |
|
Interest expense
|
|
|
(29 |
) |
|
|
(30 |
) |
|
|
(28 |
) |
Other income (charges)
|
|
|
7 |
|
|
|
(19 |
) |
|
|
10 |
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations before taxes, equity in
net income of affiliated companies and minority interest
|
|
|
(93 |
) |
|
|
164 |
|
|
|
94 |
|
Benefit (provision) for income taxes
|
|
|
45 |
|
|
|
(39 |
) |
|
|
(17 |
) |
Equity in net income of affiliated companies, net of tax of $2,
$4 and $2
|
|
|
12 |
|
|
|
6 |
|
|
|
5 |
|
Minority interest in net income, net of tax of $3, $1 and $2
|
|
|
(12 |
) |
|
|
(9 |
) |
|
|
(7 |
) |
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations
|
|
|
(48 |
) |
|
|
122 |
|
|
|
75 |
|
Discontinued operations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from discontinued businesses, net of income taxes of
zero, $(1) and $2
|
|
|
|
|
|
|
2 |
|
|
|
5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
|
(48 |
) |
|
|
124 |
|
|
|
80 |
|
Dividends on preferred stock, net of tax benefit of $1, $1 and $1
|
|
|
(3 |
) |
|
|
(3 |
) |
|
|
(3 |
) |
|
|
|
|
|
|
|
|
|
|
|
Income (loss) available to common shares
|
|
$ |
(51 |
) |
|
$ |
121 |
|
|
$ |
77 |
|
|
|
|
|
|
|
|
|
|
|
Weighted-average common shares outstanding, in millions:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic
|
|
|
60 |
|
|
|
59 |
|
|
|
59 |
|
|
|
|
|
|
|
|
|
|
|
|
Diluted
|
|
|
60 |
|
|
|
68 |
|
|
|
70 |
|
|
|
|
|
|
|
|
|
|
|
Income (loss) per common share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing operations
|
|
$ |
(0.84 |
) |
|
$ |
2.04 |
|
|
$ |
1.24 |
|
|
|
Income from discontinued businesses
|
|
|
|
|
|
|
0.03 |
|
|
|
0.08 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) per share basic
|
|
$ |
(0.84 |
) |
|
$ |
2.07 |
|
|
$ |
1.32 |
|
|
|
|
|
|
|
|
|
|
|
|
Diluted:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing operations
|
|
$ |
(0.84 |
) |
|
$ |
1.79 |
|
|
$ |
1.08 |
|
|
|
Income from discontinued businesses
|
|
|
|
|
|
|
0.03 |
|
|
|
0.06 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) per share diluted
|
|
$ |
(0.84 |
) |
|
$ |
1.82 |
|
|
$ |
1.14 |
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these
financial statements.
55
CABOT CORPORATION
CONSOLIDATED STATEMENTS OF CASH FLOWS
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash Flows from Operating Activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss)
|
|
$ |
(48 |
) |
|
$ |
124 |
|
|
$ |
80 |
|
|
Adjustments to reconcile net income (loss) to cash provided by
operating activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization
|
|
|
142 |
|
|
|
134 |
|
|
|
135 |
|
|
|
Deferred tax benefit
|
|
|
(57 |
) |
|
|
|
|
|
|
(31 |
) |
|
|
Equity in net income of affiliated companies
|
|
|
(12 |
) |
|
|
(7 |
) |
|
|
(5 |
) |
|
|
Asset impairment charges
|
|
|
221 |
|
|
|
15 |
|
|
|
33 |
|
|
|
Non-cash compensation
|
|
|
27 |
|
|
|
25 |
|
|
|
23 |
|
|
|
In process research and development charge
|
|
|
|
|
|
|
|
|
|
|
14 |
|
|
|
Gain on sale of investment
|
|
|
|
|
|
|
|
|
|
|
(35 |
) |
|
|
Other non-cash charges, net
|
|
|
14 |
|
|
|
14 |
|
|
|
14 |
|
|
|
Changes in assets and liabilities, net of acquisitions and the
effect of consolidation of equity affiliates:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts and notes receivable
|
|
|
(39 |
) |
|
|
(45 |
) |
|
|
4 |
|
|
|
|
Inventories
|
|
|
(9 |
) |
|
|
(20 |
) |
|
|
(21 |
) |
|
|
|
Prepaid expenses and other current assets
|
|
|
5 |
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable and accrued liabilities
|
|
|
26 |
|
|
|
7 |
|
|
|
20 |
|
|
|
|
Income taxes payable
|
|
|
11 |
|
|
|
4 |
|
|
|
3 |
|
|
|
|
Other liabilities
|
|
|
(48 |
) |
|
|
(15 |
) |
|
|
1 |
|
|
|
|
Other, net
|
|
|
(9 |
) |
|
|
5 |
|
|
|
23 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash provided by operating activities
|
|
|
224 |
|
|
|
241 |
|
|
|
258 |
|
|
|
|
|
|
|
|
|
|
|
Cash Flows from Investing Activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Additions to property, plant and equipment
|
|
|
(186 |
) |
|
|
(119 |
) |
|
|
(129 |
) |
|
Proceeds from sales of property, plant and equipment
|
|
|
1 |
|
|
|
4 |
|
|
|
2 |
|
|
Increase in assets held for rent
|
|
|
(4 |
) |
|
|
(4 |
) |
|
|
(4 |
) |
|
Purchase of marketable securities investments
|
|
|
(94 |
) |
|
|
(110 |
) |
|
|
|
|
|
Purchase of interest in equity affiliate
|
|
|
|
|
|
|
(2 |
) |
|
|
|
|
|
Proceeds from maturity of marketable securities investments
|
|
|
164 |
|
|
|
5 |
|
|
|
36 |
|
|
Acquisitions, net of cash acquired
|
|
|
|
|
|
|
|
|
|
|
(16 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash used in investing activities
|
|
|
(119 |
) |
|
|
(226 |
) |
|
|
(111 |
) |
|
|
|
|
|
|
|
|
|
|
Cash Flows from Financing Activities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proceeds from long-term debt
|
|
|
90 |
|
|
|
|
|
|
|
250 |
|
|
Repayments of long-term debt
|
|
|
(88 |
) |
|
|
(37 |
) |
|
|
(227 |
) |
|
Increase (decrease) in notes payable to banks, net
|
|
|
9 |
|
|
|
14 |
|
|
|
(32 |
) |
|
Purchases of preferred and common stock
|
|
|
(52 |
) |
|
|
(54 |
) |
|
|
(41 |
) |
|
Sales of preferred and common stock
|
|
|
5 |
|
|
|
9 |
|
|
|
19 |
|
|
Cash dividends paid to stockholders
|
|
|
(43 |
) |
|
|
(40 |
) |
|
|
(36 |
) |
|
Cash dividends paid to minority interest stockholders
|
|
|
(8 |
) |
|
|
(6 |
) |
|
|
(4 |
) |
|
Restricted stock loan repayments
|
|
|
6 |
|
|
|
13 |
|
|
|
7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash used in financing activities
|
|
|
(81 |
) |
|
|
(101 |
) |
|
|
(64 |
) |
|
|
|
|
|
|
|
|
|
|
Effect of exchange rate changes on cash
|
|
|
(2 |
) |
|
|
(2 |
) |
|
|
5 |
|
|
|
|
|
|
|
|
|
|
|
Increase (decrease) in cash and cash equivalents
|
|
|
22 |
|
|
|
(88 |
) |
|
|
88 |
|
Cash and cash equivalents at beginning of year
|
|
|
159 |
|
|
|
247 |
|
|
|
159 |
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents at end of year
|
|
$ |
181 |
|
|
$ |
159 |
|
|
$ |
247 |
|
|
|
|
|
|
|
|
|
|
|
Income taxes paid
|
|
$ |
34 |
|
|
$ |
36 |
|
|
$ |
33 |
|
Interest paid
|
|
|
26 |
|
|
|
27 |
|
|
|
22 |
|
Restricted stock issued for notes receivable, net of forfeitures
|
|
|
6 |
|
|
|
13 |
|
|
|
7 |
|
The accompanying notes are an integral part of these
financial statements.
56
CABOT CORPORATION
CONSOLIDATED STATEMENTS OF CHANGES IN STOCKHOLDERS
EQUITY
Years ended September 30
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Preferred | |
|
Common | |
|
|
|
|
|
Accumulated | |
|
|
|
|
|
Notes | |
|
|
|
|
|
|
Stock, | |
|
Stock, | |
|
|
|
|
|
Other | |
|
|
|
|
|
Receivable | |
|
|
|
|
|
|
Net of | |
|
Net of | |
|
Additional | |
|
|
|
Comprehensive | |
|
|
|
Deferred | |
|
for | |
|
Total | |
|
Total | |
|
|
Treasury | |
|
Treasury | |
|
Paid-In | |
|
Retained | |
|
Income | |
|
Unearned | |
|
Employee | |
|
Restricted | |
|
Stockholders | |
|
Comprehensive | |
|
|
Stock | |
|
Stock | |
|
Capital | |
|
Earnings | |
|
(Loss) | |
|
Compensation | |
|
Benefits | |
|
Stock | |
|
Equity | |
|
Income | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2003
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at September 30, 2002
|
|
$ |
35 |
|
|
$ |
56 |
|
|
$ |
5 |
|
|
$ |
1,120 |
|
|
$ |
(127 |
) |
|
$ |
(38 |
) |
|
$ |
(51 |
) |
|
$ |
(23 |
) |
|
$ |
977 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
80 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
80 |
|
Foreign currency translation adjustments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
63 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
63 |
|
Change in unrealized loss on available-for-sale securities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8 |
|
Changes in unrealized gain on derivative instruments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1 |
) |
Minimum pension liability adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(22 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(22 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
128 |
|
|
$ |
128 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common dividends paid
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(33 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(33 |
) |
|
|
|
|
Issuance of stock under employee compensation plans, net of
forfeitures
|
|
|
|
|
|
|
2 |
|
|
|
39 |
|
|
|
|
|
|
|
|
|
|
|
(21 |
) |
|
|
|
|
|
|
(7 |
) |
|
|
13 |
|
|
|
|
|
Tax benefit on vesting of restricted stock
|
|
|
|
|
|
|
|
|
|
|
3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3 |
|
|
|
|
|
Purchase and retirement of common stock
|
|
|
|
|
|
|
(2 |
) |
|
|
(35 |
) |
|
|
(4 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(41 |
) |
|
|
|
|
Preferred stock conversion
|
|
|
(3 |
) |
|
|
1 |
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Preferred dividends paid to Employee Stock Ownership Plan, net
of tax benefit of $1
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3 |
) |
|
|
|
|
Principal payment by Employee Stock Ownership Plan under
guaranteed loan
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3 |
|
|
|
|
|
|
|
3 |
|
|
|
|
|
Amortization of unearned compensation
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
23 |
|
|
|
|
|
|
|
|
|
|
|
23 |
|
|
|
|
|
Notes receivable for restricted stock payments and
forfeitures
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
9 |
|
|
|
9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at September 30, 2003
|
|
$ |
32 |
|
|
$ |
57 |
|
|
$ |
14 |
|
|
$ |
1,160 |
|
|
$ |
(79 |
) |
|
$ |
(36 |
) |
|
$ |
(48 |
) |
|
$ |
(21 |
) |
|
$ |
1,079 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
57
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Preferred | |
|
Common | |
|
|
|
|
|
Accumulated | |
|
|
|
|
|
Notes | |
|
|
|
|
|
|
Stock, | |
|
Stock, | |
|
|
|
|
|
Other | |
|
|
|
|
|
Receivable | |
|
|
|
|
|
|
Net of | |
|
Net of | |
|
Additional | |
|
|
|
Comprehensive | |
|
|
|
Deferred | |
|
for | |
|
Total | |
|
Total | |
|
|
Treasury | |
|
Treasury | |
|
Paid-In | |
|
Retained | |
|
Income | |
|
Unearned | |
|
Employee | |
|
Restricted | |
|
Stockholders | |
|
Comprehensive | |
|
|
Stock | |
|
Stock | |
|
Capital | |
|
Earnings | |
|
(Loss) | |
|
Compensation | |
|
Benefits | |
|
Stock | |
|
Equity | |
|
Income | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
124 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
124 |
|
Foreign currency translation adjustments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
27 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
27 |
|
Change in unrealized loss on available-for-sale securities
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(7 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(7 |
) |
Changes in unrealized gain on derivative instruments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(5 |
) |
Minimum pension liability adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
14 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
14 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
153 |
|
|
$ |
153 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common dividends paid
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(37 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(37 |
) |
|
|
|
|
Issuance of stock under employee compensation plans, net of
forfeitures
|
|
|
|
|
|
|
2 |
|
|
|
55 |
|
|
|
|
|
|
|
|
|
|
|
(38 |
) |
|
|
|
|
|
|
(13 |
) |
|
|
6 |
|
|
|
|
|
Tax benefit on vesting of restricted stock
|
|
|
|
|
|
|
|
|
|
|
4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4 |
|
|
|
|
|
Purchase and retirement of common stock
|
|
|
|
|
|
|
(2 |
) |
|
|
(26 |
) |
|
|
(26 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(54 |
) |
|
|
|
|
Preferred stock conversion
|
|
|
(6 |
) |
|
|
1 |
|
|
|
5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Preferred dividends paid to Employee Stock Ownership Plan, net
of tax benefit of $1
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3 |
) |
|
|
|
|
Principal payment by Employee Stock Ownership Plan under
guaranteed loan
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3 |
|
|
|
|
|
|
|
3 |
|
|
|
|
|
Amortization of unearned compensation
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
25 |
|
|
|
|
|
|
|
|
|
|
|
25 |
|
|
|
|
|
Notes receivable for restricted stock payments and
forfeitures
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
15 |
|
|
|
15 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at September 30, 2004
|
|
$ |
26 |
|
|
$ |
58 |
|
|
$ |
52 |
|
|
$ |
1,218 |
|
|
$ |
(50 |
) |
|
$ |
(49 |
) |
|
$ |
(45 |
) |
|
$ |
(19 |
) |
|
$ |
1,191 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
58
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Preferred | |
|
Common | |
|
|
|
|
|
Accumulated | |
|
|
|
|
|
Notes | |
|
|
|
|
|
|
Stock, | |
|
Stock, | |
|
|
|
|
|
Other | |
|
|
|
|
|
Receivable | |
|
|
|
|
|
|
Net of | |
|
Net of | |
|
Additional | |
|
|
|
Comprehensive | |
|
|
|
Deferred | |
|
for | |
|
Total | |
|
Total | |
|
|
Treasury | |
|
Treasury | |
|
Paid-In | |
|
Retained | |
|
Income | |
|
Unearned | |
|
Employee | |
|
Restricted | |
|
Stockholders | |
|
Comprehensive | |
|
|
Stock | |
|
Stock | |
|
Capital | |
|
Earnings | |
|
(Loss) | |
|
Compensation | |
|
Benefits | |
|
Stock | |
|
Equity | |
|
Income | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(48 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
(48 |
) |
Foreign currency translation adjustments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
22 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
22 |
|
Changes in unrealized loss on derivative instruments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(6 |
) |
Minimum pension liability adjustment
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive loss
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(37 |
) |
|
$ |
(37 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Common dividends paid
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(40 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(40 |
) |
|
|
|
|
Issuance of stock under employee compensation plans, net of
forfeitures
|
|
|
|
|
|
|
1 |
|
|
|
26 |
|
|
|
|
|
|
|
|
|
|
|
(19 |
) |
|
|
|
|
|
|
(8 |
) |
|
|
|
|
|
|
|
|
Tax benefit on vesting of restricted stock
|
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
Purchase and retirement of common stock
|
|
|
|
|
|
|
(2 |
) |
|
|
(50 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(52 |
) |
|
|
|
|
Preferred stock conversion
|
|
|
(3 |
) |
|
|
1 |
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Preferred dividends paid to Employee Stock Ownership Plan, net
of tax benefit of $1
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3 |
) |
|
|
|
|
Principal payment by Employee Stock Ownership Plan under
guaranteed loan
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3 |
|
|
|
|
|
|
|
3 |
|
|
|
|
|
Amortization of unearned compensation
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
27 |
|
|
|
|
|
|
|
|
|
|
|
27 |
|
|
|
|
|
Notes receivable for restricted stock payments and
forfeitures
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8 |
|
|
|
8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at September 30, 2005
|
|
$ |
23 |
|
|
$ |
58 |
|
|
$ |
32 |
|
|
$ |
1,127 |
|
|
$ |
(39 |
) |
|
$ |
(41 |
) |
|
$ |
(42 |
) |
|
$ |
(19 |
) |
|
$ |
1,099 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The accompanying notes are an integral part of these
financial statements.
59
Note A. Significant
Accounting Policies
The consolidated financial statements have been prepared in
conformity with accounting principles generally accepted in the
United States. The significant accounting policies of Cabot
Corporation (Cabot or the Company) are
described below.
|
|
|
Principles of Consolidation |
The consolidated financial statements include the accounts of
Cabot and majority-owned and controlled U.S. and
non-U.S. subsidiaries. Additionally, Cabot considers
consolidation of entities over which control is achieved through
means other than voting rights, of which there were none.
Intercompany transactions have been eliminated in consolidation.
|
|
|
Cash and Cash Equivalents |
Cash equivalents include all highly liquid investments with a
maturity of three months or less at date of acquisition. The
cash balance also includes checks issued but not paid of
$9 million and $11 million that are also included in
notes payable to banks on the consolidated balance sheets at
September 30, 2005 and 2004, respectively.
Inventories are stated at the lower of cost or market. The cost
of most U.S. inventories is determined using the last-in,
first-out (LIFO) method. The cost of other U.S. and
all non-U.S. inventories is determined using the average
cost method or the first-in, first-out (FIFO) method.
The Company has investments in equity affiliates and marketable
securities as well as investments accounted for at cost. As
circumstances warrant, all investments are subject to periodic
impairment reviews. Unless consolidation is required,
investments in equity affiliates, where Cabot generally owns
between 20% and 50% of the affiliate, are accounted for using
the equity method. Cabot records its share of the equity
affiliates results of operations based on its percentage
of ownership of the affiliate. Dividends received from equity
affiliates are a return of capital and recorded as a reduction
to the equity investment value. All investments in marketable
securities are classified as available-for-sale and are recorded
at their fair market values with the corresponding unrealized
holding gains or losses, net of taxes, recorded as a separate
component of other comprehensive income (loss) within
stockholders equity. Unrealized losses that are determined
to be other than temporary, based on current and expected market
conditions, are recognized in net income. The fair value of
marketable securities is determined based on quoted market
prices at the balance sheet dates. The cost of marketable
securities sold is determined by the specific identification
method. Investments that do not have readily determinable market
values are recorded at cost. Short-term investments consist of
investments in marketable securities with maturities of one year
or less.
|
|
|
Property, Plant and Equipment |
Property, plant and equipment are recorded at cost. Depreciation
of property, plant and equipment is generally calculated using
the straight-line method over the estimated useful lives. The
depreciable lives for buildings, machinery and equipment, and
other fixed assets are twenty to twenty-five years, ten to
twenty years, and three to twenty years, respectively. The cost
and accumulated depreciation for property, plant and equipment
sold, retired, or otherwise disposed of are relieved from the
accounts and resulting gains or losses are included in income
(loss) from continuing operations in the consolidated statements
of operations.
Expenditures for repairs and maintenance are charged to expenses
as incurred. Expenditures for major renewals and betterments,
which significantly extend the useful lives of existing plant
and equipment, are capitalized and depreciated.
60
Cabot capitalizes interest cost in accordance with Financial
Accounting Standard (FAS) No. 34,
Capitalization of Interest Cost. This statement
establishes standards for capitalizing interest cost as part of
the historical cost of acquiring and constructing certain assets
that require a period of time to get them ready for their
intended use. During 2005, Cabot capitalized $2 million of
interest cost as part of the cost of constructing its
manufacturing lines in China and Brazil, which will be amortized
over the life of the related assets. There was no interest cost
capitalized during 2004.
|
|
|
Goodwill and Other Intangible Assets |
Goodwill is comprised of the cost of business acquisitions in
excess of the fair value assigned to the net tangible assets and
identifiable intangible assets acquired. Goodwill is not
amortized and is reviewed for impairment at least annually. The
annual review consists of the comparison of each reporting
units carrying value to its fair value. The fair value of
a reporting unit is based on discounted estimated cash flows.
The assumptions used to estimate fair value include
managements best estimates of future growth rates, capital
expenditures, discount rates and market conditions over an
estimate of the remaining operating period. If an impairment
exists, a loss is recorded to write down the value of goodwill
to its implied fair value (see further discussion in
Note D).
Cabots intangible assets are primarily comprised of
patented and unpatented technology and minimum pension liability
adjustments. Finite lived intangible assets are amortized over
their estimated useful lives. Amortization expense was
$1 million, $2 million and $1 million in 2005,
2004 and 2003, respectively.
Assets held for rent represent cesium formate product in the
Specialty Fluids segment that will be rented to customers in the
normal course of business. Assets held for rent are stated at
average cost. At September 30, 2005 and 2004, Cabot had
assets held for rent of $37 million and $33 million,
respectively.
Cabot classifies its long-lived assets as held for sale when
management commits to a plan to sell the assets, the assets are
ready for immediate sale in their present condition, an active
program to locate buyers has been initiated, the sale of the
assets is probable and expected to be completed within one year,
the assets are marketed at reasonable prices in relation to
their fair value and it is unlikely that significant changes
will be made to the plan to sell the assets. The Company
measures long-lived assets to be disposed of by sale at the
lower of the carrying amount and fair value, less cost to sell.
During the fourth quarter of fiscal 2005, the Company has
classified $5 million of property, plant and equipment
related to its direct finished tantalum sputtering target
business as assets held for sale (see further discussion in
Note D). The Company recorded an impairment charge of
$8 million, representing the amount by which their carrying
value exceeded its fair value. This impairment charge is
reported as a component of cost of sales in the accompanying
consolidated statements of operations.
Cabot did not have assets held for sale as of September 30,
2004.
|
|
|
Asset Retirement Obligations |
Cabot accounts for asset retirement obligations in accordance
with FAS No. 143, Accounting for Asset
Retirement Obligations. Cabot has determined that certain
legal obligations exist primarily related to site restoration
activities legally required upon the closing of certain
facilities. However, until a closure date is determined for a
facility, these facilities and the associated legal obligations
have an indeterminate life. Accordingly, the fair value of the
liability cannot be reasonably estimated and an asset retirement
obligation will not be recognized until Cabot decides to close
such facilities. Cabot had $5 million of asset retirement
obligations at September 30, 2005 and 2004 related to the
closure of the Companys carbon black manufacturing
facilities in Zierbena, Spain and Altona, Australia (as further
discussed in the restructuring footnote at Note P). Cabot
also had $3 million reserve at September 30, 2005 and
2004 related to the
61
decommissioning of storage bins used in the Supermetals Business
that can not be closed without governmental approval. There was
no activity in this reserve balance during the fiscal years
ending September 30, 2005 and 2004. Cabot expects the
liability related to the Supermetals Business to be paid over
the next twenty-four to thirty-six months.
|
|
|
Impairment of Long-Lived Assets |
Cabots long-lived assets include property, plant,
equipment, long-term investments and other intangible assets.
The carrying values of long-lived assets are reviewed for
impairment whenever events or changes in business circumstances
indicate that the carrying amount of an asset may not be
recoverable. An asset impairment is recognized when the carrying
value of the asset, excluding goodwill, is not recoverable based
on the undiscounted estimated cash flows to be generated by the
assets. An impairment is recorded, if necessary, equal to the
amount by which the carrying value of the asset exceeds its fair
value. Cabots estimates reflect managements
assumptions about selling prices, production and sales volumes,
costs and market conditions over an estimate of the remaining
operating period. If an impairment is indicated, the asset is
written down to fair value. In circumstances when an asset does
not have separate identifiable cash flows, an impairment charge
is recorded when Cabot abandons the utilization of the asset.
|
|
|
Foreign Currency Translation |
The functional currency of the majority of Cabots foreign
subsidiaries is the local currency in which the subsidiaries
operate. Assets and liabilities of foreign subsidiaries are
translated into U.S. dollars at exchange rates in effect at
the balance sheet dates. Income and expense items are translated
at average monthly exchange rates during the year. Unrealized
currency translation adjustments are accumulated as a separate
component of other comprehensive income (loss) within
stockholders equity. Foreign currency gains and losses
arising from transactions denominated in currencies other than
the subsidiarys functional currency are reflected in net
income. Certain gains and losses are offset by derivative
instruments held as discussed in Note K. Included in other
charges are net foreign currency transaction gains of
$2 million in 2005 and net foreign currency transaction
losses of $2 million and $1 million in 2004 and 2003,
respectively. Cabot included in net income (loss) a gain of
$2 million in 2005, and a loss $3 million in 2004 and
zero in 2003 related to currency translation adjustments
recorded upon substantial liquidation of certain Cabot entities.
Derivative financial instruments are used to manage certain of
Cabots foreign currency and interest rate exposures. Cabot
does not enter into financial instruments for speculative
purposes. Derivative financial instruments are accounted for in
accordance with FAS No. 133, Accounting for
Derivative Instruments and Hedging Activities and related
interpretations, and are measured at fair value and recorded on
the balance sheet. Cabot formally documents the relationships
between hedging instruments and hedged items, as well as its
risk management objective. Hedge accounting is followed for
derivatives that have been designated and qualify as fair value,
cash flow or net investment hedges. For fair value hedges,
changes in the fair value of highly effective derivatives, along
with changes in the fair value of the hedged liabilities that
are attributable to the hedged risks, are recorded in current
period earnings. For cash flow hedges, changes in the fair value
of the effective portion of the derivatives gains or
losses are reported in other comprehensive income (loss), and
the ineffective portion is reported in earnings. For net
investment hedges, changes in the fair value of the effective
portion of the derivatives gains or losses are reported as
foreign currency translation gains or losses in other
comprehensive income (loss), and the ineffective portion is
reported in earnings. The gain or loss from changes in the fair
value of a derivative instrument that is not designated as a
hedge is recognized in earnings.
Cabot derives most of its revenues from the sale of rubber
blacks, performance products, fumed metal oxides, tantalum and
related products and from the rental and sale of cesium formate.
Revenue from product sales is typically recognized when the
product is shipped and title and risk of loss have passed to the
62
customer. Revenue from the rental of cesium formate is
recognized throughout the rental period based on the contracted
rental amount. Customers are also billed and revenue is
recognized, typically at the end of the job, for cesium formate
product that is not returned. Other operating revenues, which
represents less than ten percent of total revenues, include
tolling, servicing and royalties for licensed technology.
Cabots revenue recognition policies are in compliance with
Staff Accounting Bulletin (SAB) No. 104,
Revenue Recognition, which establishes criteria that
must be satisfied before revenue is realized or realizable and
earned. Cabot recognizes revenue when persuasive evidence of a
sales arrangement exists, delivery has occurred, the sales price
is fixed or determinable and collectibility is probable. Cabot
generally is able to ensure that products meet customer
specifications prior to shipment. If we are unable to determine
that the product has met the specified objective criteria prior
to shipment, the revenue is deferred until product acceptance
has occurred. Certain customer contracts contain price
protection clauses that provide for the potential reduction in
past or future sales prices. Cabot analyzes these contract
provisions to determine if an obligation related to these
clauses exists. While such price protection clauses have not
created a significant obligation for the Company, significant
changes in future sales prices could adversely impact the
Companys revenue.
Under certain multi-year supply contracts with declining prices
and minimum volumes, Cabot recognizes revenue based on the
estimated average selling price over the contract lives. At
September 30, 2005 and 2004, Cabot had $1 million and
$3 million, respectively, of revenue deferred related to
certain supply agreements representing the difference between
the billed price and the estimated average selling price. The
deferred revenue will be recognized as customers purchase the
contracted minimum volumes through 2006.
Cabot prepares its estimates for sales returns and allowances,
discounts and volume rebates quarterly based primarily on
historical experience and contractual obligations updated for
changes in facts and circumstances, as appropriate. The Company
offers certain of its customers cash discounts and volume
rebates as sales incentives. The discounts and rebates are
recorded as a reduction of sales at the time revenue is
recognized based on historical experience. Rebates are estimated
and recorded based primarily on historical experience and
contractual obligation. A provision for sales returns and
allowances is recorded at the time of sale based on historical
experience as a reduction of sales.
Accounts and notes receivable as of September 30, 2005 and
2004, primarily include trade accounts receivable, which arise
in the normal course of business, income tax receivables of
$23 million and $18 million, respectively, and current
portion of notes receivable of $6 million and
$5 million, respectively. Trade receivables are recorded at
the invoiced amount and do not bear interest. Cabot maintains
allowances for doubtful accounts based on an assessment of the
collectibility of specific customer accounts, the aging of
accounts receivable and other economic information on both a
historical and prospective basis. Customer account balances are
charged off against the allowance when we feel it is probable
the receivable will not be recovered. Provisions and charge-offs
in fiscal 2005 and 2004 were not material. There is no
off-balance sheet credit exposure related to customer receivable
balances.
Shipping and handling charges related to sales transactions are
recorded as sales revenue when billed to customers or included
in the sales price in accordance with Emerging Issues Task Force
(EITF) 00-10, Accounting for Shipping and
Handling Fees and Costs. Shipping and handling costs are
included in cost of sales.
|
|
|
Research and Technical Expenses |
Research and technical expenses as disclosed in the consolidated
statements of operations are expensed as incurred in accordance
with FAS No. 2, Accounting for Research and
Development Costs.
Deferred income taxes are determined based on the estimated
future tax effects of differences between financial statement
carrying amounts and the tax bases of existing assets and
liabilities. Deferred tax assets are recognized to the extent
that realization of those assets is considered to be more likely
than not. A
63
valuation allowance is established for deferred taxes when it is
more likely than not that all or a portion of the deferred tax
assets will not be realized. Provisions are made for the
U.S. income tax liability and additional
non-U.S. taxes on the undistributed earnings of
non-U.S. subsidiaries, except for amounts Cabot has
designated to be indefinitely reinvested.
Cabot records stock-based compensation plans using the intrinsic
value method consistent with Accounting Principles Board Opinion
(APB) No. 25, Accounting for Stock Issued
to Employees, and related interpretations. If Cabot
applied the fair value recognition provisions of
FAS No. 123, Accounting for Stock-Based
Compensation, and expensed stock options, Cabot would have
recorded compensation expense of $2 million for stock
options, in addition to the pre-tax charge of $27 million,
$25 million and $23 million of compensation expense
for restricted stock in each of the fiscal years 2005, 2004 and
2003, respectively. The following table illustrates the effect
on net income (loss) and earnings per share if Cabot had applied
the fair value recognition provisions of FAS No. 123.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions, except per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss), as reported
|
|
$ |
(48 |
) |
|
$ |
124 |
|
|
$ |
80 |
|
|
Add: Stock-based compensation expense included in reported net
income (loss), net of related tax effects
|
|
|
21 |
|
|
|
19 |
|
|
|
18 |
|
|
Deduct: Stock-based compensation using fair value method for all
awards, net of related tax effects
|
|
|
(23 |
) |
|
|
(21 |
) |
|
|
(20 |
) |
|
|
|
|
|
|
|
|
|
|
Pro forma net income (loss)
|
|
$ |
(50 |
) |
|
$ |
122 |
|
|
$ |
78 |
|
Net income (loss) per common share:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic, pro forma
|
|
$ |
(0.87 |
) |
|
$ |
2.04 |
|
|
$ |
1.29 |
|
|
|
Basic, as reported
|
|
$ |
(0.84 |
) |
|
$ |
2.07 |
|
|
$ |
1.32 |
|
|
|
Diluted, pro forma
|
|
$ |
(0.87 |
) |
|
$ |
1.79 |
|
|
$ |
1.12 |
|
|
|
Diluted, as reported
|
|
$ |
(0.84 |
) |
|
$ |
1.82 |
|
|
$ |
1.14 |
|
Cabot uses the Black-Scholes option-pricing model to estimate
the fair value of the options at the grant date (see Note N
for description of the assumptions used). The effects of
applying the fair value method in this pro forma disclosure may
not be indicative of future amounts.
Under Cabots Equity Incentive Plans, common stock may be
issued at a discount to certain key employees. Generally,
restricted stock awards cannot be sold or otherwise encumbered
during the three years following the grant. Upon the grant of
stock under the plan, unearned compensation, calculated as the
difference between the market value on the measurement date of
the award and the discounted price, is charged to a separate
component of stockholders equity and subsequently
amortized as compensation expense over the vesting period.
Accumulated other comprehensive income (loss), which is included
as a component of stockholders equity, includes unrealized
gains or losses on available-for-sale marketable securities and
derivative instruments, currency translation adjustments in
foreign subsidiaries, translation adjustments on foreign equity
securities and minimum pension liability adjustments.
Cabot accrues environmental costs when it is probable that a
liability has been incurred and the amount can be reasonably
estimated. When a single liability amount cannot be reasonably
estimated, but a range can be reasonably estimated, Cabot
accrues the amount that reflects the best estimate within that
range or the
64
low end of the range if no estimate within the range is better.
The amount accrued reflects Cabots assumptions about
remediation requirements at the contaminated site, the nature of
the remedy, the outcome of discussions with regulatory agencies
and other potentially responsible parties at multi-party sites,
and the number and financial viability of other potentially
responsible parties. Cabot discounts all, or a portion, of
environmental and other long-term liabilities to reflect the
time value of money if the amount of the liability and the
amount and timing of cash payments for the liability are fixed
and reliably determinable. The liability will be discounted at a
rate that will produce an amount at which the liability
theoretically could be settled in an arms length
transaction with a third party. This discounted rate may not
exceed the risk-free rate for maturities comparable to that of
the liability. Cabot does not reduce its estimated liability for
possible recoveries from insurance carriers. Proceeds from
insurance carriers are recorded when realized by the receipt of
cash or a contractual agreement.
The preparation of consolidated financial statements in
conformity with generally accepted accounting principles in the
United States requires management to make certain estimates and
assumptions that affect the reported amount of assets and
liabilities and the disclosure of contingent assets and
liabilities at the date of the consolidated financial statements
and the reported amounts of revenues and expenses during the
reported period. Actual results could differ from those
estimates.
|
|
|
Newly Issued and Adopted Accounting Pronouncements |
In March 2005, the FASB issued Interpretation No. 47,
Accounting for Conditional Asset Retirement
Obligations (FIN 47), which clarifies
certain terminology contained in FAS No. 143,
Accounting for Asset Retirement Obligations. The
interpretation will result in (i) more consistent
recognition of liabilities relating to asset retirement
obligations, (ii) more information about expected future
cash outflows associated with those obligations and
(iii) more information about investments in long-lived
assets because additional asset retirement costs will be
recognized as part of the carrying amounts of the assets. The
guidance is effective for the Company no later than the fourth
quarter of fiscal 2006, although earlier adoption is permitted.
Cabot is in the process of evaluating the impact of FIN 47
upon adoption on its consolidated financial statements.
In December 2004, the FASB released its final revised standard
entitled FASB Statement No. 123R, Share-Based
Payment (FAS 123R), which will
significantly change accounting practice with respect to
employee stock options and other stock based compensation
(including employee stock purchase plans). FAS 123R
requires companies to recognize, as an operating expense, the
estimated fair value of share-based payments to employees,
including grants of employee stock options and purchases under
employee stock purchase plans. The expense will be based on the
grant-date fair value of the award and recognized over the
period during which an employee is required to provide service
in exchange for the award or the requisite service period
(usually the vesting period). The standard provides for three
alternative transition methods including (i) a modified
prospective application (MPA), without restatement
of prior interim periods in the year of adoption, (ii) MPA
with restatement of prior interim periods in the year of
adoption and (iii) a modified retrospective application.
The Company has chosen to use the modified prospective
application transition method without restatement of prior
interim periods and continues to evaluate the expected impact to
the consolidated financial statements. In April 2005, the FASB
delayed implementation of FAS 123R. It became effective for
the Company on October 1, 2005.
In November 2004, FASB issued Statement No. 151,
Inventory Costs an amendment of Accounting Research
Bulletin (ARB) No. 43, Chapter 4
(FAS 151) to improve financial reporting and
global comparability of inventory accounting. The amendment,
which adopted language similar to that used in the International
Accounting Standards Boards (IASB)
International Accounting Standard 2 (IAS 2),
clarifies that inventory related expenses, such as abnormal
amounts of idle facility expense, freight, handling costs, and
wasted or spoiled materials should be recognized as current
period charges. The statement also requires fixed production
overhead allocations to inventory based on the normal capacity
of the production
65
facilities. The guidance is effective for inventory costs
incurred beginning October 1, 2005. The adoption of
FAS No. 151 is not expected to have a significant
impact on the consolidated financial statements.
In October 2004, the American Jobs Creation Act of 2004
(AJCA) was signed into law. The AJCA replaces an
export incentive with a deduction from domestic manufacturing
income. Cabot is both an exporter and a domestic manufacturer.
The Companys loss of the export incentive tax benefit is
expected to materially exceed the tax benefit it should receive
from the domestic manufacturing deduction. The AJCA also allows
U.S. companies to repatriate up to $500 million of
earnings from their foreign subsidiaries in 2005 or 2006 at an
effective tax rate of 5.25%. The Company does not expect to take
advantage of this opportunity, nor does it expect that there is
a material benefit available, given our particular circumstances
and the various requirements under the law. The Company,
however, will continue to study the impact and opportunities of
the AJCA, as additional guidance becomes available from the
Internal Revenue Service (IRS). In response, the
FASB has issued Staff Position (FSP) No. 109-1
and 109-2, which outline accounting treatment for the impacts of
AJCA. The FSPs state that (i) any benefit that companies
may have from the domestic manufacturing deduction be treated as
a special deduction and accordingly any benefit would be
reported in the year in which the income is earned and
(ii) regarding the impact resulting from the repatriation
of unremitted earnings in the period in which the enacted tax
law was passed, companies may wait until they have the
information necessary to determine the amount of the earnings
they intend to repatriate.
Note B. Acquisitions
On May 30, 2003, Cabot purchased the assets of Superior
MicroPowders (SMP), a privately-held company located
in New Mexico. SMP was a development stage enterprise with
multiple technology platforms and core competencies in advanced
manufacturing across a wide range of materials and related
materials chemistries.
This transaction was accounted for as an acquisition of tangible
and intangible assets and the results of operations of SMP have
been included in the consolidated financial statements since the
date of acquisition. A summary of the consideration paid, the
allocation of the acquisition purchase price and the amount of
expensed in-process research and development projects, which was
based on a valuation prepared by an independent valuation
consultant, is as follows:
|
|
|
|
|
|
(Dollars in millions)
|
|
|
|
|
Cash paid
|
|
$ |
16 |
|
Fair value of intangible assets acquired
|
|
|
1 |
|
Fair value of net tangible assets acquired
|
|
|
1 |
|
|
|
|
|
|
Fair value of net assets acquired
|
|
$ |
2 |
|
|
|
|
|
Acquired in-process research and development projects
|
|
$ |
14 |
|
|
|
|
|
Allocation of the purchase price was based on estimates of the
fair value of the net assets acquired and the in-process
research and development projects.
The intangible assets acquired are comprised primarily of
patents that will be amortized over a fourteen year remaining
estimated life. Tangible assets acquired are comprised primarily
of property, plant and equipment. Approximately $14 million
of the purchase price represented the estimated fair value of
acquired in-process research and development projects that had
not yet reached technological feasibility and had no alternative
future use. Accordingly, the amount was immediately expensed and
recorded in research and technical expenses in the consolidated
statement of operations. The value assigned to purchase
in-process research and development is comprised of
$5 million for an electrocatalysts project, $6 million
for a fuel processors project and $3 million for a membrane
electrode assemblies project.
66
The estimated fair value of these projects was determined using
the discounted cash flow method. The discount rates used take
into account the stage of completion and the risks associated
with the successful development and commercialization of each of
the purchased in-process research and development projects.
Note C. Discontinued
Operations
Cabot did not have income or charges related to discontinued
operations in fiscal year 2005.
In fiscal 2004, Cabot recorded $1 million related to
insurance proceeds and $1 million related to the reversal
of tax reserves related to previously divested businesses. These
items are classified as income from discontinued businesses in
the consolidated statement of operations.
In fiscal 2003, Cabot recorded insurance recovery proceeds of
$7 million, related to various businesses that Cabot had
presented as discontinued businesses in previous years. The
receipt, net of $2 million of taxes, is classified as
income from discontinued businesses in the consolidated
statements of operations.
Note D. Long-Lived Asset
Impairment
During the second quarter of fiscal year 2005, management
determined, based on a combination of factors associated with
the anticipated future performance of the Supermetals Business,
that the long-lived assets (including goodwill) of this Business
may not be recoverable and thus an impairment analysis was
performed. These factors included the continuing trend toward
the use of smaller tantalum capacitors in electronics devices,
resulting in significantly less tantalum powder being required
for each capacitor, the continued high inventory levels in the
supply chain and the expected decrease in tantalum powder sales
volume and pricing as the business continues to transition to
market based volumes and pricing over the next two years. The
impairment analysis indicated that the estimated undiscounted
cash flows of the Business, determined to be the lowest level of
identifiable cash flows, were sufficient to recover the carrying
value of the long-lived assets over their remaining useful
lives. However, based on the estimated discounted cash flows of
the Business, it was determined that the fair value of this
reporting unit was below its carrying amount and that a full
impairment of the goodwill existed. Accordingly, the Company was
required to write-off the entire $90 million goodwill
balance of the reporting unit during the second quarter of
fiscal 2005.
Since that time, particularly during the fourth quarter of
fiscal year 2005, events occurred that required management to
re-evaluate the anticipated future performance of the
Supermetals Business. These events included the decision by
management in August 2005 to exit the manufacture and sale of
finished tantalum sputtering targets, which was previously
forecasted to be an important contributor to the future cash
flows of the Business, and the increased likelihood of higher
tantalum ore costs under our purchase commitments with Sons of
Gwalia, as discussed in Note T. These factors, combined
with significantly lower market prices for tantalum powder than
anticipated when the impairment analysis was performed in the
second quarter, led management to believe that the
Businesss remaining long-lived assets, after the goodwill
write-off, may not be recoverable, and that a further impairment
analysis was necessary. In this analysis, the carrying amount of
the Businesss long-lived assets (consisting primarily of
property, plant and equipment) was compared to the sum of the
estimated undiscounted cash flows expected from the
Businesss use of the assets over their remaining useful
lives. This comparison indicated that the carrying value of the
long-lived assets was in excess of their undiscounted cash flows
and, therefore, an impairment existed. The Company, with the
assistance of independent valuation specialists, determined the
fair value of the Businesss long-lived assets using
estimated discounted cash flows that we believe would be
forecasted by a purchaser of the business. Since this analysis
indicated that a full write-down of the long-lived assets was
warranted, and to ensure that individual assets were not written
down below their fair market value, the Company engaged
independent valuation specialists to perform appraisals of
individual assets. The excess of the carrying amount of the
assets over their fair market value resulted in a
$121 million charge that was recorded in the fourth quarter
of fiscal year 2005.
During fiscal year 2005, the Supermetals Business also recorded
a charge of $15 million associated with on-going cost
reduction initiatives in that Business. These charges included
$8 million of asset write downs associated with
managements decision to stop manufacturing and selling
finished tantalum sputtering targets to the semiconductor
industry and to instead focus on the sale of tantalum plate and
ingot to
67
sputtering target manufacturers, as well as $3 million of
charges related to severance and $3 million of charges
related to the write down of assets related to abandoned
research and development projects.
The resulting $211 million of impairment charges of the
Supermetals Business are reported as a component of loss from
continuing operations in the accompanying consolidated
statements of operations.
Inventories, net of LIFO reserves, were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
Raw materials
|
|
$ |
169 |
|
|
$ |
153 |
|
Work in process
|
|
|
134 |
|
|
|
145 |
|
Finished goods
|
|
|
151 |
|
|
|
147 |
|
Other
|
|
|
41 |
|
|
|
37 |
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
495 |
|
|
$ |
482 |
|
|
|
|
|
|
|
|
Inventories valued under the LIFO method comprised approximately
27% and 29% of 2005 and 2004 total inventory, respectively. At
September 30, 2005 and 2004, the LIFO reserve recorded was
$73 million and $64 million, respectively. There were
no significant liquidations of LIFO layers of inventories in
2005, 2004 or 2003. Other inventory is comprised of spare parts
and supplies.
Equity Affiliates Cabot has
investments in equity affiliates that consist of several joint
ventures in the Carbon Black and Metal Oxides Businesses. These
investments are accounted for using the equity method. Cabot
does not present its equity affiliate financial statements
separately by entity because none of them are individually
material to the consolidated financial statements. At
September 30, 2005 and 2004, Cabot had equity affiliate
investments of $63 million and $56 million,
respectively. Dividends received from these investments were
$3 million in 2005, $2 million in 2004 and
$3 million in 2003. During the years ended
September 30, 2005 and 2004, Cabot made equity affiliate
contributions totaling zero and $2 million, respectively.
The following results of operations and financial position
include Cabots equity based affiliates for the periods
presented below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Condensed Income Statement Information:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
|
|
$ |
297 |
|
|
$ |
247 |
|
|
$ |
212 |
|
|
Gross profit
|
|
|
86 |
|
|
|
63 |
|
|
|
49 |
|
|
Net income
|
|
|
23 |
|
|
|
15 |
|
|
|
13 |
|
Condensed Balance Sheet Information:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current assets
|
|
$ |
124 |
|
|
$ |
138 |
|
|
$ |
122 |
|
|
Non-current assets
|
|
|
126 |
|
|
|
132 |
|
|
|
139 |
|
|
Current liabilities
|
|
|
113 |
|
|
|
119 |
|
|
|
100 |
|
|
Non-current liabilities
|
|
|
17 |
|
|
|
43 |
|
|
|
51 |
|
|
Net assets
|
|
|
120 |
|
|
|
108 |
|
|
|
110 |
|
68
Marketable Securities Cabot holds
short-term and long-term investments in available-for-sale
marketable securities consisting mainly of U.S. Treasury
Notes, U.S. Agency Bonds and Auction Rate Securities. These
investments have a fair market value of $35 million and
$106 million at September 30, 2005 and 2004,
respectively, which includes zero and $1 million of
unrealized gains, respectively, that has been excluded from
earnings and reported as a separate component of
stockholders equity. At September 30, 2005 and 2004,
$30 million and $70 million, respectively, are
classified as short-term investments and $5 million and
$36 million, respectively, are classified as long-term
investments. During fiscal 2005, Cabot purchased
$94 million of available-for-sale marketable securities and
$164 million of its available-for-sale marketable
securities matured. The majority of available-for-sale
marketable securities that matured were auction rate securities
and as of September 30, 2005 there are none of these
securities remaining. All long-term investments have underlying
maturities ranging from one to five years.
During the fourth quarter of fiscal 2004, a pre-tax impairment
charge of $12 million was recorded in other income
(charges) to reduce the Sons of Gwalia stock investment to
zero. Sons of Gwalia stock was suspended from trading after the
company appointed voluntary administrators under the Australian
Corporation Act (similar to U.S. bankruptcy).
No dividends were received from available-for-sale marketable
securities during any of the years ended September 2005, 2004
and 2003.
Cost Investments Cabot has cost-based
investments in the amount of $1 million at
September 30, 2005 and 2004, which are classified as
long-term.
In fiscal 2003, Cabot received $35 million of proceeds from
the sale of a cost-based investment. The investment had a
carrying value of zero and the $35 million of proceeds were
recorded as other income on the consolidated statement of
operations. No sales of cost-based investments occurred during
fiscal 2005 and 2004.
|
|
Note G. |
Property, Plant and Equipment |
Property, plant and equipment is summarized as follows:
|
|
|
|
|
|
|
|
|
|
|
|
September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
Land and improvements
|
|
$ |
55 |
|
|
$ |
58 |
|
Buildings
|
|
|
340 |
|
|
|
398 |
|
Machinery and equipment
|
|
|
1,620 |
|
|
|
1,704 |
|
Other
|
|
|
93 |
|
|
|
101 |
|
Construction in progress
|
|
|
154 |
|
|
|
95 |
|
|
|
|
|
|
|
|
|
Total property, plant and equipment
|
|
|
2,262 |
|
|
|
2,356 |
|
Less: accumulated depreciation
|
|
|
(1,430 |
) |
|
|
(1,438 |
) |
|
|
|
|
|
|
|
|
Net property, plant and equipment
|
|
$ |
832 |
|
|
$ |
918 |
|
|
|
|
|
|
|
|
Depreciation expense was $141 million, $132 million
and $134 million for fiscal 2005, 2004 and 2003,
respectively.
69
|
|
Note H. |
Goodwill and Other Intangible Assets |
At September 30, 2005 and 2004, Cabot had goodwill balances
of $25 million and $111 million, respectively. The
carrying amount of goodwill attributable to each reportable
segment with goodwill balances and the changes in those balances
during the year ended September 30, 2005 are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Carbon Black | |
|
Metal Oxides | |
|
Supermetals | |
|
|
|
|
Business | |
|
Business | |
|
Business | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at September 30, 2004
|
|
$ |
14 |
|
|
$ |
10 |
|
|
$ |
87 |
|
|
$ |
111 |
|
Foreign exchange translation adjustment
|
|
|
1 |
|
|
|
|
|
|
|
3 |
|
|
|
4 |
|
Goodwill asset impairment
|
|
|
|
|
|
|
|
|
|
|
(90 |
) |
|
|
(90 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at September 30, 2005
|
|
$ |
15 |
|
|
$ |
10 |
|
|
$ |
|
|
|
$ |
25 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
As required by FAS No. 142, impairment tests are
performed at least annually. The Company performs its annual
impairment assessment for goodwill during the third quarter of
each fiscal year. During the third quarter of fiscal 2005, Cabot
performed its annual FAS No. 142 impairment test
except for the impairment test completed on the Supermetals
Business in the second fiscal quarter, as further discussed in
Note D, and determined that there was no impairment.
Cabot does not have any indefinite-lived intangible assets. At
September 30, 2005 and 2004, Cabot had $6 million and
$7 million of finite-lived intangible assets. These
intangible assets at September 30, 2005 are comprised of
$13 million for patents, $1 million for intellectual
property and $1 million of pension intangible assets
related to minimum pension liabilities recorded in 2005, less
accumulated amortization of $8 million for patents and
$1 million for intellectual property. These intangible
assets at September 30, 2004 are comprised of
$13 million for patents and $2 million for other
intellectual property less related accumulated amortization of
$7 million for patents and $1 million for other
intellectual property. Intangible assets are amortized over
their estimated useful lives, which range from two to fifteen
years, with a weighted average amortization period of ten years.
Amortization expense is estimated to be approximately
$1 million in each of the next five years.
|
|
Note I. |
Accounts Payable, Accrued Liabilities and Other
Liabilities |
Accounts payable and accrued liabilities included in current
liabilities consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
|
September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
Accounts payable
|
|
$ |
180 |
|
|
$ |
174 |
|
Accrued employee compensation
|
|
|
32 |
|
|
|
36 |
|
Accrued restructuring
|
|
|
5 |
|
|
|
10 |
|
Other accrued liabilities
|
|
|
104 |
|
|
|
70 |
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
321 |
|
|
$ |
290 |
|
|
|
|
|
|
|
|
70
Other long-term liabilities consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
|
September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
Employee benefit plan liabilities
|
|
$ |
138 |
|
|
$ |
120 |
|
Non-current tax liabilities
|
|
|
73 |
|
|
|
72 |
|
Financial instrument liabilities
|
|
|
26 |
|
|
|
26 |
|
Other accrued liabilities
|
|
|
70 |
|
|
|
72 |
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
307 |
|
|
$ |
290 |
|
|
|
|
|
|
|
|
Long-term debt is summarized below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
Variable Rate Debt:
|
|
|
|
|
|
|
|
|
|
Variable Rate Yen Note, due 2006 0.97%
|
|
$ |
|
|
|
$ |
84 |
|
|
Revolving Loan Facility, Yen drawdown, due 2010 0.37%
|
|
|
82 |
|
|
|
|
|
Fixed Rate Debt:
|
|
|
|
|
|
|
|
|
|
Medium Term Notes (average stated rate):
|
|
|
|
|
|
|
|
|
|
|
Notes due 2012 2022, 8.3%
|
|
$ |
44 |
|
|
$ |
44 |
|
|
|
Notes due 2007 2011, 7.2%
|
|
|
75 |
|
|
|
76 |
|
|
|
Notes due 2027, 7.3%
|
|
|
8 |
|
|
|
8 |
|
|
|
Note due 2027, 6.6%
|
|
|
1 |
|
|
|
1 |
|
|
|
Notes due 2006 2018, 7.0%
|
|
|
60 |
|
|
|
61 |
|
|
|
|
|
|
|
|
|
|
|
Total Medium Term Notes
|
|
|
188 |
|
|
|
190 |
|
|
Bond due 2013, 5.25%, net of discount
|
|
|
174 |
|
|
|
174 |
|
|
Guarantee of ESOP Notes, due 2013, 8.3%
|
|
|
42 |
|
|
|
45 |
|
|
Japanese Yen Notes due 2006, 1.5%
|
|
|
13 |
|
|
|
18 |
|
|
Chinese Renminbi Notes due 2008 2011, 5.3% to 5.5%
|
|
|
8 |
|
|
|
|
|
|
Other, due beginning in 2014, 7.75%
|
|
|
1 |
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
Total fixed rate debt
|
|
|
426 |
|
|
|
428 |
|
Capital lease, due 2006 2021, 10%
|
|
|
2 |
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
510 |
|
|
|
514 |
|
|
Less current portion of long-term debt
|
|
|
(47 |
) |
|
|
(8 |
) |
|
|
|
|
|
|
|
|
|
|
Total long-term debt
|
|
$ |
463 |
|
|
$ |
506 |
|
|
|
|
|
|
|
|
Revolving Credit Facility In August
2005, Cabot terminated its $250 million revolving credit
facility and entered into a new $400 million revolving
credit facility. The new revolving line of credit permits Cabot
to borrow funds on an unsecured basis in various currencies at
floating interest rates. The credit facility expires on
August 3, 2010. As of September 30, 2005, Cabot has
9.3 billion yen ($82 million) borrowings outstanding
under this new agreement, as discussed below in the Japanese Yen
Debt section. The remaining availability under the revolving
credit facility as of September 30, 2005 is
$317 million, which includes a letter of credit draw down
of less than $1 million.
71
The new revolving credit loan facility agreement contains
affirmative, negative and financial covenants, which the Company
believes are customary for financings of this type, including
financial covenants for certain maximum indebtedness and minimum
cash flow requirements. The Company was in compliance with all
debt covenants as of September 30, 2005 and 2004.
Japanese Yen Debt In 2004, Cabot had
borrowings of 9.3 billion yen ($84 million) with a
maturity in fiscal 2006. This loan bore interest at yen-LIBOR
(0.07% at September 30, 2004) plus 0.9%. During fiscal
2005, Cabot repaid the 9.3 billion yen term loan by drawing
down 9.3 billion yen on the revolving line of credit
executed during August 2005. The balance outstanding as of
September 30, 2005 remains at 9.3 billion yen
($82 million) and bears interest at yen-LIBOR (0.07% at
September 30, 2005) plus 0.3% and expires on August 3,
2010. In addition, Cabot has entered into floating-to-fixed swap
agreements, as discussed in Note K.
Medium Term Notes There were
$400 million of debt securities available for sale under
the 1998 shelf registration at September 30, 2005 and 2004,
respectively. At September 30, 2005 and 2004, there were
$188 and $190 million, respectively, of medium-term notes
outstanding issued to numerous lenders with various fixed
interest rates and maturities. In fiscal years 2005, 2004 and
2003, Cabot repaid zero, $37 million and zero,
respectively, of these medium-term notes as they matured. The
weighted average maturity of the total outstanding medium-term
notes is 6 years with a weighted average interest rate of
7.5%.
Included in the 7.2% and 7.0% medium-term notes outstanding
balances are zero and $2 million of interest rate fair
value swaps at September 30, 2005 and 2004, respectively.
These amounts are recorded at fair value in conjunction with
Cabots related debt with total notional amounts of
$60 million in both years.
Bond A Cabot subsidiary issued a
$175 million bond with a fixed coupon rate of 5.25%. This
bond issuance was swapped to Euros, which is the functional
currency of this subsidiary. The bond is due September 1,
2013, with interest due on March 1 and September 1 of
each year. A discount of approximately $1 million was
recorded at inception of the issuance and will be amortized over
the life of the bond. Amortization of the discount was nominal
for fiscal 2005, 2004 and 2003. The $175 million bond
proceeds were used to pay off the Cabot subsidiarys
November 2000 borrowing of 150 million Euro from
institutional lenders.
ESOP Debt In November 1988,
Cabots Employee Stock Ownership Plan (ESOP)
borrowed $75 million from an institutional lender in order
to finance its purchase of 75,000 shares of Cabots
Series B ESOP Convertible Preferred Stock. This debt bears
interest at 8.3% per annum and is to be repaid in equal
quarterly installments through December 31, 2013. Cabot, as
guarantor, has reflected the outstanding balance of
$42 million and $45 million as a liability in the
consolidated balance sheet at September 30, 2005 and 2004,
respectively. An equal amount, representing deferred employee
benefits, has been recorded as a reduction to stockholders
equity.
Japanese Yen Debt A Cabot subsidiary
issued fixed rate Japanese yen notes that mature in April 2006.
The principal balance on the long-term debt was $13 million
and $18 million as of September 30, 2005 and 2004. The
Cabot subsidiary repaid approximately $5 million of these
Japanese yen notes as they matured in fiscal 2005. The weighted
average maturity of the notes is one year with a weighted
average interest rate of 1.5%.
Chinese Renminbi Debt During fiscal
2005, majority owned joint-ventures operating in China entered
into various debt agreements in Chinese Renminbi. The financing
will be used to fund capital expenditures at the Tianjin and
Bluestar joint ventures. As of September 30, 2005, the
balance is $8 million and matures at various dates between
2008 and 2011. The loans bear interest at rates ranging from
5.3% to 5.5%.
Capital Lease Obligations Cabot has
capital lease obligations for certain equipment with a net
present value of $2 million. Cabot will make payments of a
total of $3 million over the next sixteen years, including
$2 million of imputed interest. Cabot has assets under
capital leases of which the original costs at September 30,
2005 and 2004 were $2 million. The accumulated depreciation
of assets under capital leases at September 30, 2005 and
2004 was $1 million for both years. The amortization
related to those assets under capital lease is included in
depreciation expense.
72
The aggregate principal amounts of long-term debt due in each of
the five years from fiscal 2005 through 2010 and thereafter are
as follows:
|
|
|
|
|
|
|
|
September 30, 2005 | |
|
|
| |
(Dollars in millions)
|
|
|
|
|
2006
|
|
$ |
47 |
|
2007
|
|
|
34 |
|
2008
|
|
|
7 |
|
2009
|
|
|
35 |
|
2010
|
|
|
87 |
|
Thereafter
|
|
|
300 |
|
|
|
|
|
|
Total
|
|
$ |
510 |
|
|
|
|
|
At September 30, 2005, the Company had provided standby
letters of credit totaling $15 million, which expire in
fiscal 2006.
Short-term Notes Payable to Banks
The Company also has notes payable to banks of $34 million
and $24 million as of September 30, 2005 and 2004,
respectively.
As of September 30, 2005 and 2004 the amount of notes
outstanding to banks includes $9 million and
$11 million, respectively, for checks issued but not drawn,
which are non-interest bearing balances. The weighted-average
interest rate on short term notes are 4.9% and 2.8% as of
September 30, 2005 and 2004, respectively.
During fiscal 2005 Cabot entered into short-term debt agreements
at its Argentina subsidiary for a total of $11 million to
finance working capital and other requirements. The notes are
expected to be refinanced as they mature at various dates
throughout 2006. The average interest rate is 9.0%.
The Company also entered into a short-term debt agreement at its
India subsidiary for $4 million. These notes have been
refinanced during the first quarter of fiscal 2006. This debt
had an interest rate of 6.4%.
In addition, the Company entered into U.S. Dollar debt in
China to finance working capital requirements at the Shanghai
joint venture. As of September 2005, the balance is
$10 million and matures during fiscal 2006. The loan bears
interest at 4.3%.
|
|
Note K. |
Financial Instruments |
Derivative financial instruments are used to manage certain of
Cabots foreign currency and interest rate exposures. Cabot
does not enter into financial instruments for speculative
purposes. The following discussion of Cabots financial
instruments relate to various debt instruments as described in
Note J.
Medium-term Notes At
September 30, 2005 and 2004, Cabot had two
fixed-to-variable interest rate swaps outstanding with an
aggregate notional amount of $60 million in both years.
These swaps have been designated as hedges under FAS 133 to
offset changes in the fair value of the underlying debt. A
portion of the interest rate swaps and related medium-term notes
matured in December 2005 and the remainder matures in February
2007. The positive fair values (assets) of the derivative
instruments were less than $1 million and $2 million
at September 30, 2005 and 2004, respectively, and have been
recorded as other assets in the consolidated balance sheet with
a corresponding increase to long-term debt. The fair value
interest rate swaps were determined to be highly effective and
no amount of ineffectiveness was recorded in earnings during the
periods ended September 30, 2005, 2004 and 2003.
Bond As part of the $175 million
bond issuance, a Cabot subsidiary entered into a ten-year
contract with a notional amount of $140 million to swap
U.S. dollars to Euros. This swap hedges the variability of
the cash flows on $140 million or 80% of the debt issuance,
due to changes in the exchange rates over the life of the debt
instrument and thus has been designated as a foreign currency
cash flow hedge. Changes in the value
73
of the effective portion of the cash flow hedge are reported in
other comprehensive income, while the ineffective portion is
reported in earnings. This swap had negative fair values
(liabilities) of $21 million and $18 million on
September 30, 2005 and 2004, respectively, which are
included in other liabilities. This swap was determined to be
highly effective resulting in no charge to earnings for the
years ended September 30, 2005, 2004 and 2003 and Cabot
does not expect to reclass any gains or losses from accumulated
other comprehensive income to earnings within the next twelve
months.
The Cabot subsidiary also holds two swaps on the remaining
issuance of $35 million or 20% of the bond issuance. The
first was a fixed-to-floating swap on the fixed rate coupon of
5.25% to a six-month U.S. LIBOR rate plus a spread of
62 basis points. The variable interest rate on the swap
resets with the terms of the bond coupon payments. This swap has
been designated as a fair value hedge and had a nominal fair
value on September 30, 2005 and 2004. The interest rate
swaps were determined to be highly effective and a nominal
amount of ineffectiveness was recorded in earnings during the
period ended September 30, 2005, 2004 and 2003. The second
swap was a basis swap on $35 million of the bond issuance
which converts U.S. dollars at variable interest rates to
Euros at variable interest rates. This swap has not been
designated as a fair value hedge under FAS 133. The basis
swap had a negative fair values (liabilities) of
$2 million and $3 million on September 30, 2005,
and 2004, respectively, which are included in other liabilities.
Changes in the value of the swap are recognized immediately in
earnings, and are offset by the recognition in earnings of the
revaluation of the underlying debt.
Japanese Yen Debt Cabot uses both
yen-based debt and cross currency swaps to hedge its net
investment in Japanese subsidiaries against adverse movements in
exchange rates. Cabot entered into two cross currency swap
agreements in November 2002 to hedge a portion of its net
investment in Japan. The hedge instruments swap U.S. dollar
debt cash flows on a variable rate to yen debt cash flows on a
variable rate. At September 30, 2004, Cabot had two cross
currency swaps maturing in October 2005 which, in total, swapped
a notional value of $41 million at the three-month
U.S. LIBOR interest rates for 5 billion Japanese yen
at the three-month yen LIBOR interest rates. During fiscal 2005,
Cabot extended the maturity date of these swaps to October 2006.
As of September 30, 2005 and 2004, the cross currency swaps
reduced Cabots interest rate by 3.78% on the notional
amount of $41 million.
These cross currency swaps had negative fair values
(liabilities) of $3 million and $5 million at
September 30, 2005 and 2004, respectively, and is included
in other liabilities. The change in the fair value of the cross
currency swap of $2 million for the twelve months ended
September 30, 2005 has been recorded as a foreign currency
translation gain in accumulated other comprehensive income,
offsetting foreign currency translation gains of Cabots
yen denominated net investments. The effectiveness of these
hedges is based on changes in the spot foreign exchange rates
and the balance of Cabots yen denominated net investments.
The net amount recorded in earnings for the years ended
September 30, 2005, 2004 and 2003 related to the
ineffectiveness of the hedges was nominal.
The 9.3 billion Japanese yen debt, or $82 million and
$84 million as of September 30, 2005 and 2004,
respectively, has been designated as a net investment hedge. At
September 30, 2005 and 2004, zero and $9 million,
respectively was included as a charge to cumulative translation
adjustment with a corresponding amount in other liabilities
related to the revaluation of the debt from yen to
U.S. dollar.
As discussed above and in the previous footnote, Cabot has
9.3 billion yen of debt at floating rates. Cabot has
entered into two variable-for-fixed rate swaps to hedge against
the variability of cash flows caused by changes in interest
rates. During September 2005, in conjunction with the
refinancing of its yen debt, Cabot amended these swap agreements
to match the maturity of the new revolving line of credit
facility, which is due to mature on August 3, 2010. Cabot
will continue to receive floating rate yen based on the
six-month yen-LIBOR and pay fixed rate yen. In addition, due to
the extension of the maturity date, the interest rates of 0.4%
and 0.391% on the 5 billion yen and 4.3 billion yen
swaps, respectively, have changed to a fixed rate of 0.77% for
both swaps. As of September 30, 2005 and 2004, Cabot has
two outstanding interest rate swaps with an aggregate notional
amount of 9.3 billion Japanese yen, $82 million and
$84 million, respectively.
These two yen variable-for-fixed rate swaps had a positive fair
value (asset) of less than $1 million on
September 30, 2005 and 2004, respectively, and are included
in other assets. As a result of the amended swap
74
agreements, the Company de-designated the original swaps and
recorded a nominal amount into earnings. During fiscal 2005,
changes in the value of the effective portion of cash flow
hedges were reported in other comprehensive income, while the
ineffective portion was reported in earnings. There was no
charge to earnings due to ineffectiveness for either of the
years ended September 30, 2005, 2004 and 2003 for the
swaps. Within the next twelve months, Cabot expects to reclass
$4 million of gains from accumulated other comprehensive
income to earnings.
|
|
Note L. |
Fair Value of Financial Instruments |
The carrying amounts and fair values of the Companys
financial instruments at September 30, 2005 and 2004 are as
follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
|
Carrying | |
|
Fair | |
|
Carrying | |
|
Fair | |
|
|
Amount | |
|
Value | |
|
Amount | |
|
Value | |
|
|
| |
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and available for sale marketable securities
|
|
$ |
217 |
|
|
$ |
217 |
|
|
$ |
265 |
|
|
$ |
266 |
|
|
Fair value hedge interest rate swaps
|
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
2 |
|
|
Cash flow hedge interest rate swaps
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Notes payable to banks short-term
|
|
$ |
34 |
|
|
$ |
34 |
|
|
$ |
24 |
|
|
$ |
24 |
|
|
Foreign exchange contracts
|
|
|
4 |
|
|
|
4 |
|
|
|
|
|
|
|
|
|
|
Long-term debt fixed rate
|
|
|
426 |
|
|
|
456 |
|
|
|
428 |
|
|
|
464 |
|
|
Long-term debt floating rate
|
|
|
82 |
|
|
|
82 |
|
|
|
84 |
|
|
|
84 |
|
|
Cross currency net investment hedges
|
|
|
3 |
|
|
|
3 |
|
|
|
5 |
|
|
|
5 |
|
|
Foreign currency fair value hedge
|
|
|
2 |
|
|
|
2 |
|
|
|
3 |
|
|
|
3 |
|
|
Foreign currency cash flow hedge
|
|
|
21 |
|
|
|
21 |
|
|
|
18 |
|
|
|
18 |
|
At September 30, 2005 and 2004, the fair values of cash,
cash equivalents, accounts receivables, accounts payable and
notes payable to banks approximated carrying values because of
the short-term nature of these instruments. The estimated fair
values of available for sale marketable securities, as described
in Note F, are based on the market price at the respective
year ends. The estimated fair values of the derivative
instruments as described in Note K are estimated based on
the amount that Cabot would receive or pay to terminate the
agreements at the respective year-ends. The derivative
instruments are carried at fair value. The fair value of
Cabots fixed rate long-term debt is estimated based on
quoted market prices at the end of each fiscal year. The
carrying amounts of Cabots floating rate long-term debt
approximate their fair value.
|
|
Note M. |
Employee Benefit Plans |
Cabot provides both defined benefit and defined contribution
plans for its employees. The defined benefit plans consist of
the Cabot Cash Balance Plan (CBP) and several
foreign pension plans. At September 30, 2005, significant
defined benefit plans existed in the U.S., The Netherlands,
United Kingdom and Canada, which represented fair values of
Cabots consolidated fair values of plan assets of 44%,
20%, 19% and 11%, respectively. At September 30, 2004,
significant defined benefit plans existed in the U.S., The
Netherlands, United Kingdom and Canada, which represented fair
values of Cabots consolidated fair values of plan assets
of 47%, 19%, 18% and 10%, respectively. The defined contribution
plans consist of the Cabot Retirement Savings Plan
(RSP) and several foreign plans. Cabot also provides
postretirement benefit plans, which include medical coverage and
life insurance. The information provided below includes a brief
summary of the plans.
75
|
|
|
Defined Contribution Plans |
The RSP is a U.S. defined contribution plan, which
encourages long-term systematic savings and provides funds for
retirement or possible earlier needs. The RSP has two
components, a 401(k) plan and an Employee Stock Ownership Plan
(ESOP).
The 401(k) plan allows an eligible participant to contribute a
percentage of his or her eligible compensation on a before-tax
basis or an after-tax basis. For employees not subject to a
collective bargaining agreement, Cabot makes a matching
contribution of 75% of a participants eligible before-tax
or after-tax contribution up to 7.5% of the participants
eligible compensation. This matching contribution is in the form
of Cabot stock and is made on a quarterly basis.
Cabot recognized expenses related to U.S. and foreign defined
contribution plans in the amounts of $9 million in 2005,
$8 million in 2004 and $10 million in 2003.
|
|
|
Employee Stock Ownership Plan |
Other than certain employees subject to collective bargaining
agreements, all employees of Cabot and its participating
subsidiaries in the U.S. are eligible to participate in the
ESOP. Under the ESOP, which is 100% Company funded,
742.6 shares of Series B ESOP convertible preferred
stock are allocated to participants accounts at the end of
each quarter. These shares are allocated to participants
accounts based on a pre-determined formula. Cabot has
established a minimum contribution percentage of 4% of total
eligible pay and a maximum of 8% of total eligible pay. The
actual contribution percentage in any given quarter varies
depending on Cabots stock price on the last day of the
relevant quarter, the total eligible compensation and the amount
of the dividends allocated to participants. If the calculated
contribution allocation falls below 4%, Cabot makes an
additional contribution in the form of common stock to bring the
total contribution to 4% for the participant. If the calculated
contribution allocation exceeds 8% of eligible compensation, the
excess shares are used to fund the company match on the 401(k)
contributions. If there are still shares remaining after the
company match has been allocated, the remaining shares are
allocated to all participants in the ESOP as additional
contribution shares.
In November 1988, Cabot sold 75,336 shares of its
Series B ESOP Convertible Preferred Stock in the ESOP for
cash at a price of $1,000 per share. Each share of the
Series B ESOP Convertible Preferred Stock is convertible
into 146.4 shares of Cabots common stock, subject to
certain events and anti-dilution adjustment provisions, and
carries voting rights on an as converted basis. The
trustee for the ESOP has the right to cause Cabot to redeem
shares sufficient to provide for periodic distributions to plan
participants. Cabot has the option to redeem the shares for
$1,000 per share, convert the shares to common stock, or a
combination thereof.
The issued shares of Series B ESOP Convertible Preferred
Stock receive preferential and cumulative quarterly dividends
and are ranked as to dividends and liquidation prior to
Cabots common stock. For purposes of calculating diluted
earnings per share, the Series B ESOP Convertible Preferred
Stock is assumed to be converted to common stock based on the
146.4 conversion rate. At September 30, 2005,
7 million shares of Cabots common stock were reserved
for conversion of the Series B ESOP Convertible Preferred
Stock.
Cabot is the guarantor for the outstanding debt held by the ESOP
as described in Note J. Cabot contributed $4 million
in 2005, $3 million in 2004 and $2 million in 2003 to
the ESOP to service the debt. Dividends on ESOP shares used for
debt services were $4 million in 2005, 2004 and 2003. In
addition, actual interest incurred on debt associated with the
ESOP was $4 million in 2005, 2004 and 2003.
76
Defined benefit plans provide pre-determined benefits to
employees to be distributed for future use upon retirement. At
September 30, 2005, Cabots pension obligations exceed
pension assets by $6 million in the U.S. pension plans
and $61 million in the foreign plans. Cabot is making all
required contributions to the plans. Cabot has assets of
$12 million at September 30, 2005 and 2004 that Cabot
has designated to fund pension obligations for a foreign plan.
These pension plan assets are not included in the pension plan
assets as of September 30, 2005 and 2004. These assets do
not qualify as plan assets under FAS No. 87,
Employers Accounting for Pensions, because
they are not specifically segregated or restricted for use to
fund the defined benefit plan obligation, and accordingly, the
assets are not shown in the funded status at September 30,
2005 and 2004.
Measurement of defined benefit pension expense is based on
assumptions used to value the defined benefit pension liability
at the beginning of the year. The CBP and certain foreign
pension plans generally use the straight-line method of
amortization over five years for the unrecognized net gains and
losses. In fiscal 2005 and 2004, Cabot used a June 30
measurement date for all U.S. and foreign plan obligations and
assets.
The CBP is a hybrid pension plan, in which participants in the
CBP accrue benefits in the form of account balances, with a
guaranteed rate of return and defined notional contributions.
The notional contributions take the form of pay-based credits,
which are computed as a percentage of eligible pay and credited
quarterly to participant accounts. Interest is credited
quarterly based on the average one-year Treasury bill rate for
the month of November in the preceding calendar year.
Approximately 200 employees have grandfathered
benefits under a traditional defined benefit formula, which,
under certain circumstances, may entitle them to benefits in
addition to those accrued under the CBP. Cabots benefit
obligations with regard to such employees are accounted for as
part of Cabots defined benefit obligations. Cabot
contributes to the plan based on the fair value of plan assets
and associated returns and Cabots obligations and their
timing.
Cabot provides benefits under traditional defined benefit
formulas to employees in certain non-U.S. locations through
several foreign defined benefit plans.
|
|
|
Supplemental Executive Plans |
Cabot has Supplemental Executive Retirement Plans
(SERP) to provide benefits to certain executive
officers, other officers and employees of the Company. These
plans are non-qualified. The Supplemental Retirement Savings
Plan (SRSP) and the Supplemental Cash Balance Plan
(SCBP), collectively the SERPs, were
established to provide benefits to highly compensated employees
in circumstances in which the maximum limits established under
the Employee Retirement Income Security Act of 1974
(ERISA) and the Internal Revenue Code prevent them
from receiving some of the benefits provided under the qualified
RSP and CBP.
The obligations in connection with the supplemental plans were
$18 million and $19 million as of September 30,
2005 and 2004, respectively, and have been recorded in other
liabilities.
|
|
|
Postretirement Benefit Plans |
Cabot also has postretirement benefit plans that provide certain
health care and life insurance benefits for retired employees.
Typical of such plans, the Cabot postretirement benefit plans
are unfunded. Cabot funds the plans as claims or insurance
premiums come due, as plans are not required to have assets for
this obligation. Cabot maintains a cap on medical costs defined
as an average amount per retiree, to limit the Companys
financial responsibility for the cost of providing medical
coverage and mitigate the risk of a potential escalation in
costs borne by Cabot for retiree medical coverage.
The Medicare Prescription Drug Improvement and Modernization Act
of 2003 was passed by the United States Congress. FASB
Staff Position 106-2 (FSP 106-2) provides
accounting guidance related to
77
the Act. Cabot has determined that its U.S. defined benefit
postretirement health care plan provides a drug benefit that is
actuarially equivalent to the Medicare Part D benefit and
that, under the plans cost sharing arrangement with
retirees, the subsidy will generally be used to reduce the
retiree contributions. Implementation of this FSP has not
impacted the fiscal 2005 Accumulated Postretirement Benefit
Obligation (APBO) and has not changed the
Companys expense for the year.
The current accumulated benefit obligation for
U.S. postretirement benefit plans is $117 million and
for foreign postretirement benefit plans is $17 million.
Cabot has, however, accrued $84 million for the
U.S. plans and $9 million for the foreign plans, for
this liability at September 30, 2005.
Measurement of postretirement benefit expense is based on
assumptions used to value the postretirement benefit liability
at the beginning of the year. Assumed health care cost trend
rates have a significant effect on the amounts reported for the
health care plans. The health care cost trend rates are reducing
gradually to the ultimate projected future rates and have been
achieved for all but one U.S. plan and one foreign plan in
2005. The fiscal 2005 weighted-average assumed health care cost
trend rate is 11.0% for U.S. plans and 8.4% for foreign
plans. The ultimate weighted-average health care cost trend rate
has been designated as 5.0% for U.S. plans and 7.2% for
foreign plans, which will be achieved during 2011 and 2012,
respectively. A one-percentage point change in the 2005 assumed
health care cost trend rate would have the following effects:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1-Percentage-Point | |
|
|
| |
|
|
Increase | |
|
Decrease | |
|
|
| |
|
| |
|
|
U.S. | |
|
Foreign | |
|
U.S. |
|
Foreign | |
|
|
| |
|
| |
|
|
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Effect on total of service and interest cost components
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Effect on postretirement benefit obligation
|
|
$ |
5 |
|
|
$ |
3 |
|
|
$ |
|
|
|
$ |
(2 |
) |
The following provides a reconciliation of benefit obligations,
plan assets, the funded status and weighted-average assumptions
of the defined benefit pension and postretirement benefit plans:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
| |
|
| |
|
|
Pension Benefits | |
|
Postretirement Benefits | |
|
|
| |
|
| |
|
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change in Benefit Obligation:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit obligation at beginning of year
|
|
$ |
127 |
|
|
$ |
197 |
|
|
$ |
133 |
|
|
$ |
190 |
|
|
$ |
103 |
|
|
$ |
10 |
|
|
$ |
111 |
|
|
$ |
10 |
|
Service cost
|
|
|
5 |
|
|
|
6 |
|
|
|
6 |
|
|
|
6 |
|
|
|
2 |
|
|
|
|
|
|
|
3 |
|
|
|
|
|
Interest cost
|
|
|
7 |
|
|
|
10 |
|
|
|
7 |
|
|
|
10 |
|
|
|
6 |
|
|
|
1 |
|
|
|
6 |
|
|
|
1 |
|
Plan participants contribution
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
1 |
|
|
|
1 |
|
|
|
|
|
|
|
1 |
|
|
|
|
|
Amendments
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(8 |
) |
|
|
|
|
Foreign currency exchange rate changes
|
|
|
|
|
|
|
(1 |
) |
|
|
|
|
|
|
12 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1 |
|
(Gain)/loss from changes in actuarial assumptions
|
|
|
12 |
|
|
|
29 |
|
|
|
(8 |
) |
|
|
(9 |
) |
|
|
13 |
|
|
|
6 |
|
|
|
(1 |
) |
|
|
(1 |
) |
Benefits paid
|
|
|
(13 |
) |
|
|
(12 |
) |
|
|
(11 |
) |
|
|
(13 |
) |
|
|
(8 |
) |
|
|
|
|
|
|
(9 |
) |
|
|
(1 |
) |
Termination benefits
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit obligation at end of year
|
|
$ |
138 |
|
|
$ |
231 |
|
|
$ |
127 |
|
|
$ |
197 |
|
|
$ |
117 |
|
|
$ |
17 |
|
|
$ |
103 |
|
|
$ |
10 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
78
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
| |
|
| |
|
|
Pension Benefits | |
|
Postretirement Benefits | |
|
|
| |
|
| |
|
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change in Plan Assets:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plan assets at beginning of year
|
|
$ |
133 |
|
|
$ |
149 |
|
|
$ |
116 |
|
|
$ |
124 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Actual return on plan assets
|
|
|
11 |
|
|
|
20 |
|
|
|
17 |
|
|
|
16 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employer contribution
|
|
|
1 |
|
|
|
11 |
|
|
|
11 |
|
|
|
11 |
|
|
|
7 |
|
|
|
|
|
|
|
8 |
|
|
|
1 |
|
Plan participants contribution
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
1 |
|
|
|
1 |
|
|
|
|
|
|
|
1 |
|
|
|
|
|
Foreign currency exchange rate changes
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefits
paid(1)
|
|
|
(13 |
) |
|
|
(11 |
) |
|
|
(11 |
) |
|
|
(12 |
) |
|
|
(8 |
) |
|
|
|
|
|
|
(9 |
) |
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plan assets at end of year
|
|
$ |
132 |
|
|
$ |
170 |
|
|
$ |
133 |
|
|
$ |
149 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Funded status
|
|
$ |
(6 |
) |
|
$ |
(61 |
) |
|
$ |
6 |
|
|
$ |
(48 |
) |
|
$ |
(117 |
) |
|
$ |
(17 |
) |
|
$ |
(103 |
) |
|
$ |
(10 |
) |
Unrecognized transition amount
|
|
|
|
|
|
|
(1 |
) |
|
|
|
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Unrecognized prior service cost
|
|
|
4 |
|
|
|
1 |
|
|
|
5 |
|
|
|
1 |
|
|
|
(8 |
) |
|
|
|
|
|
|
(10 |
) |
|
|
|
|
Unrecognized net (gain) loss
|
|
|
(1 |
) |
|
|
61 |
|
|
|
(14 |
) |
|
|
47 |
|
|
|
39 |
|
|
|
8 |
|
|
|
27 |
|
|
|
2 |
|
Fourth quarter contributions
|
|
|
|
|
|
|
3 |
|
|
|
|
|
|
|
1 |
|
|
|
2 |
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Recognized liability
|
|
$ |
(3 |
) |
|
$ |
3 |
|
|
$ |
(3 |
) |
|
$ |
|
|
|
$ |
(84 |
) |
|
$ |
(9 |
) |
|
$ |
(84 |
) |
|
$ |
(8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amounts Recognized in the Consolidated Balance Sheets Consist
of:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Prepaid benefit cost
|
|
$ |
5 |
|
|
$ |
9 |
|
|
$ |
5 |
|
|
$ |
14 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Accrued benefit liabilities
|
|
|
(8 |
) |
|
|
(36 |
) |
|
|
(8 |
) |
|
|
(35 |
) |
|
|
(84 |
) |
|
|
(9 |
) |
|
|
(84 |
) |
|
|
(8 |
) |
Intangible asset
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated other comprehensive loss
|
|
|
|
|
|
|
29 |
|
|
|
|
|
|
|
21 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net amount recognized
|
|
$ |
(3 |
) |
|
$ |
3 |
|
|
$ |
(3 |
) |
|
$ |
|
|
|
$ |
(84 |
) |
|
$ |
(9 |
) |
|
$ |
(84 |
) |
|
$ |
(8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Represents benefits paid excluding $1 million of pension
benefits paid due to these amounts being paid directly by the
Company as of September 30, 2005 and 2004. |
79
The following assumptions were used to determine the benefit
obligations at September 30:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Assumptions as of September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
| |
|
| |
|
|
Pension Benefits | |
|
Postretirement Benefits | |
|
|
| |
|
| |
|
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
Discount rate
|
|
|
4.8% |
|
|
|
4.6% |
|
|
|
5.8% |
|
|
|
5.5% |
|
|
|
4.8% |
|
|
|
5.0% |
|
|
|
5.8% |
|
|
|
5.9% |
|
Expected rate of return on plan assets
|
|
|
7.8% |
|
|
|
6.4% |
|
|
|
7.8% |
|
|
|
6.0% |
|
|
|
N/A |
|
|
|
N/A |
|
|
|
N/A |
|
|
|
N/A |
|
Assumed rate of increase in compensation
|
|
|
4.8% |
|
|
|
3.4% |
|
|
|
4.8% |
|
|
|
3.6% |
|
|
|
N/A |
|
|
|
N/A |
|
|
|
N/A |
|
|
|
N/A |
|
Assumed annual rate of increase in health care benefits
|
|
|
N/A |
|
|
|
N/A |
|
|
|
N/A |
|
|
|
N/A |
|
|
|
11.0% |
|
|
|
8.4% |
|
|
|
10.0% |
|
|
|
8.1% |
|
Net periodic defined benefit pension and other postretirement
benefit costs include the following components:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
2005 | |
|
2004 |
|
2003 | |
|
|
| |
|
| |
|
| |
|
| |
|
|
|
| |
|
|
Pension Benefits | |
|
Postretirement Benefits | |
|
|
| |
|
| |
|
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign |
|
U.S. | |
|
Foreign | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
|
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost
|
|
$ |
5 |
|
|
$ |
6 |
|
|
$ |
6 |
|
|
$ |
6 |
|
|
$ |
5 |
|
|
$ |
5 |
|
|
$ |
2 |
|
|
$ |
|
|
|
$ |
3 |
|
|
$ |
|
|
|
$ |
2 |
|
|
$ |
|
|
Interest cost
|
|
|
7 |
|
|
|
10 |
|
|
|
7 |
|
|
|
10 |
|
|
|
7 |
|
|
|
9 |
|
|
|
6 |
|
|
|
1 |
|
|
|
6 |
|
|
|
|
|
|
|
6 |
|
|
|
1 |
|
Expected return on plan assets
|
|
|
(11 |
) |
|
|
(10 |
) |
|
|
(10 |
) |
|
|
(9 |
) |
|
|
(11 |
) |
|
|
(9 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amortization of prior service cost
|
|
|
|
|
|
|
3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1 |
) |
|
|
|
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Recognized losses (gains)
|
|
|
|
|
|
|
|
|
|
|
(1 |
) |
|
|
4 |
|
|
|
(2 |
) |
|
|
3 |
|
|
|
1 |
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
1 |
|
|
|
|
|
Settlements or termination benefits
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
(2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost (benefit)
|
|
$ |
1 |
|
|
$ |
11 |
|
|
$ |
2 |
|
|
$ |
11 |
|
|
$ |
(1 |
) |
|
$ |
10 |
|
|
$ |
8 |
|
|
$ |
1 |
|
|
$ |
11 |
|
|
$ |
|
|
|
$ |
9 |
|
|
$ |
(1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For those plans where the accumulated benefit obligation
exceeded the related fair value of plan assets, the accumulated
benefit obligation and fair value of plan assets for
Cabots pension benefits are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
|
| |
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated benefit obligation
|
|
$ |
6 |
|
|
$ |
126 |
|
|
$ |
5 |
|
|
$ |
96 |
|
Fair value of plan assets
|
|
$ |
|
|
|
$ |
92 |
|
|
$ |
|
|
|
$ |
65 |
|
80
For those plans where the projected benefit obligation exceeded
the related fair value of plan assets, the projected benefit
obligation and fair value of plan assets for Cabots
pension benefits are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
|
| |
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Projected benefit obligation
|
|
$ |
8 |
|
|
$ |
223 |
|
|
$ |
6 |
|
|
$ |
184 |
|
Fair value of plan assets
|
|
$ |
|
|
|
$ |
161 |
|
|
$ |
|
|
|
$ |
133 |
|
The accumulated benefit obligation was $128 million for the
U.S. plans and $198 million for the foreign plans as
of September 30, 2005 and $118 million for the
U.S. plans and $172 million for the foreign plans at
September 30, 2004.
The termination benefits are accounted for under
FAS No. 88, Employers Accounting for
Settlements and Curtailments of Defined Benefit Pension Plans
and for Termination Benefits. In connection with the
Altona plant closure, the Company recorded a charge of
$2 million in the first quarter of fiscal 2005 for special
termination benefits related to the severance and employee
benefits program offered to employees. This has been included as
a component of the Altona restructuring charges. During 2003
special termination benefits represent benefits for retired
employees in two foreign defined benefit pension plans.
The settlement recorded in fiscal 2003 for postretirement
benefits represents the termination of a foreign plan for
certain participants as well as a decrease in the percentage of
employer participation for the remaining participants in this
foreign plan.
Cabots investment strategy for each of its defined benefit
plans in the U.S. and abroad is generally based on a Statement
of Investment Objectives and Policies which sets investment
objectives, time horizons and risk tolerance levels consistent
with plan liabilities. Periodic studies are performed to
determine the asset mix that will meet pension obligations at a
reasonable cost to the Company. The assets of the worldwide
defined benefit plans are comprised principally of investments
in equity and high quality fixed income securities, which are
broadly diversified across the capitalization and style spectrum
and are managed using both active and passive strategies. The
weighted average target allocation for U.S. plans is
60%-70% in equity and 30%-40% in fixed income. As of
September 30, 2005, the weighted average target allocation
for foreign plans was 45% in equity and 55% in fixed income.
The Companys defined benefit pension plans
weighted-average asset allocations at September 30, 2005
and 2004, by asset category are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Assets | |
|
|
| |
|
|
September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
|
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
|
| |
|
| |
|
| |
|
| |
Asset Category:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Equity securities
|
|
|
70% |
|
|
|
43% |
|
|
|
69% |
|
|
|
55% |
|
Debt securities
|
|
|
30% |
|
|
|
49% |
|
|
|
31% |
|
|
|
42% |
|
Cash securities and other
|
|
|
0% |
|
|
|
8% |
|
|
|
0% |
|
|
|
3% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
100% |
|
|
|
100% |
|
|
|
100% |
|
|
|
100% |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
To develop the expected long-term rate of return on plan assets
assumption, the Company used a Capital Asset Pricing model. The
model considers the current level of expected returns on
risk-free investments comprised of government bonds, the
historical level of the risk premium associated with the other
asset classes in which the portfolio is invested, and the
expectations for future returns of each asset class. The
81
expected return for each asset class was then weighted based on
the target asset allocation to develop the expected long-term
rate of return for each plan.
The Company expects to contribute approximately $1 million
to its U.S. pension plans and $10 million to its
foreign plans in fiscal 2006.
|
|
|
Estimated Future Benefit Payments |
The Company expects that the following benefit payments will be
made to plan participants:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension | |
|
Postretirement | |
|
|
Benefits | |
|
Benefits | |
|
|
| |
|
| |
|
|
U.S. | |
|
Foreign | |
|
U.S. | |
|
Foreign | |
|
|
| |
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006
|
|
$ |
12 |
|
|
$ |
10 |
|
|
$ |
9 |
|
|
$ |
1 |
|
|
2007
|
|
|
10 |
|
|
|
12 |
|
|
|
9 |
|
|
|
1 |
|
|
2008
|
|
|
11 |
|
|
|
12 |
|
|
|
9 |
|
|
|
1 |
|
|
2009
|
|
|
11 |
|
|
|
15 |
|
|
|
9 |
|
|
|
1 |
|
|
2010
|
|
|
10 |
|
|
|
14 |
|
|
|
9 |
|
|
|
1 |
|
|
2011-2015
|
|
|
62 |
|
|
|
83 |
|
|
|
43 |
|
|
|
5 |
|
Note N. Equity Incentive
Plans
Cabot has an Equity Incentive Plan for key employees. In
December 1995, the Board of Directors adopted, and in March
1996, Cabot stockholders approved, the 1996 Equity Incentive
Plan. No awards may be granted under the 1996 Equity Incentive
Plan after December 11, 2005, although awards previously
granted under the plan may extend beyond that date. In November
1998, the Board of Directors adopted, and in March 1999, Cabot
stockholders approved, the 1999 Equity Incentive Plan. Under the
1996 Equity Incentive Plan Cabot has been able to, and currently
under the 1999 Equity Incentive Plan Cabot may make various
types of stock and stock-based awards, the terms of which are
determined by Cabots Compensation Committee. Awards under
the plans have been made primarily as part of Cabots
Long-Term Incentive Program. These awards consist of restricted
stock, which was issued at a price equal to 40%, under the 1996
plan, and 30%, under the 1999 plan, of the fair market value of
such stock on the date of the award, or nonqualified stock
options exercisable at the fair market value of Cabots
common stock on the date of the award. Variations of the
restricted stock awards are made to international employees in
order to provide benefits comparable to U.S. employees. The
awards generally vest on the third anniversary of the grant for
participants then employed by Cabot, and the options generally
expire five years from the date of grant.
There are approximately 1.4 million shares available for
future grants at September 30, 2005 under the plans.
82
The following table summarizes the plans restricted stock
activity from September 30, 2002 through September 30,
2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted- | |
|
|
|
|
Average | |
|
|
Restricted | |
|
Purchase | |
|
|
Stock | |
|
Price | |
|
|
| |
|
| |
(Shares in thousands) |
|
|
|
|
Outstanding at September 30, 2002
|
|
|
3,202 |
|
|
$ |
8.08 |
|
|
Granted
|
|
|
1,229 |
|
|
|
8.09 |
|
|
Vested
|
|
|
(992 |
) |
|
|
7.14 |
|
|
Canceled
|
|
|
(323 |
) |
|
|
8.56 |
|
|
|
|
|
|
|
|
Outstanding at September 30, 2003
|
|
|
3,116 |
|
|
$ |
8.33 |
|
|
Granted
|
|
|
1,328 |
|
|
|
9.83 |
|
|
Vested
|
|
|
(992 |
) |
|
|
9.36 |
|
|
Canceled
|
|
|
(177 |
) |
|
|
7.12 |
|
|
|
|
|
|
|
|
Outstanding at September 30, 2004
|
|
|
3,275 |
|
|
$ |
8.69 |
|
|
Granted
|
|
|
1,012 |
|
|
|
11.09 |
|
|
Vested
|
|
|
(876 |
) |
|
|
9.80 |
|
|
Canceled
|
|
|
(319 |
) |
|
|
10.94 |
|
|
|
|
|
|
|
|
Outstanding at September 30, 2005
|
|
|
3,092 |
|
|
$ |
11.91 |
|
|
|
|
|
|
|
|
In conjunction with the issuance of restricted stock under the
plan, certain employees may elect to participate in the Cabot
Loan Program for payment of the 30% or 40% aggregate fair market
value of the restricted stock issued on the date of grant. The
notes issued under the Cabot Loan Program are full recourse
notes that bear interest on the principal amount at the market
rate of interest on the date of issuance. All participants are
required to make the quarterly interest payments on the loan as
well as repay the full principal amount upon the maturity of the
note three years after issuance. Beginning with the awards
issued in 2002, Cabots executive officers are not eligible
to participate in the loan program. At September 30, 2005,
2004 and 2003, the balance of the notes receivable for
restricted stock was $19 million, $19 million and
$21 million, respectively, and is classified as
contra-equity on the consolidated balance sheet.
83
The following table summarizes the plans stock option
activity from September 30, 2002 through September 30,
2005:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Weighted- | |
|
|
|
|
Average | |
|
|
Stock | |
|
Exercise | |
|
|
Options | |
|
Price | |
|
|
| |
|
| |
(Options in thousands) |
|
|
|
|
Outstanding at September 30, 2002
|
|
|
1,854 |
|
|
$ |
20.48 |
|
|
Granted
|
|
|
212 |
|
|
|
28.00 |
|
|
Exercised
|
|
|
(613 |
) |
|
|
16.46 |
|
|
Canceled
|
|
|
(62 |
) |
|
|
25.89 |
|
|
|
|
|
|
|
|
Outstanding at September 30, 2003
|
|
|
1,391 |
|
|
$ |
23.16 |
|
|
Granted
|
|
|
188 |
|
|
|
33.40 |
|
|
Exercised
|
|
|
(419 |
) |
|
|
17.43 |
|
|
Canceled
|
|
|
(99 |
) |
|
|
30.34 |
|
|
|
|
|
|
|
|
Outstanding at September 30, 2004
|
|
|
1,061 |
|
|
$ |
26.56 |
|
|
Granted
|
|
|
147 |
|
|
|
28.52 |
|
|
Exercised
|
|
|
(228 |
) |
|
|
15.01 |
|
|
Canceled
|
|
|
(114 |
) |
|
|
30.37 |
|
|
|
|
|
|
|
|
Outstanding at September 30, 2005
|
|
|
866 |
|
|
$ |
29.42 |
|
|
|
|
|
|
|
|
Options outstanding at September 30, 2005 were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Options Outstanding | |
|
Vested Options | |
|
|
| |
|
| |
|
|
|
|
Weighted-Average | |
|
|
|
|
|
|
| |
|
|
|
Weighted | |
|
|
Thousands | |
|
|
|
Remaining | |
|
Thousands | |
|
Average | |
|
|
of Options | |
|
Exercise | |
|
Contractual | |
|
of Vested | |
|
Exercise | |
Range of Exercise Price | |
|
Outstanding | |
|
Price | |
|
Life Years | |
|
Options | |
|
Price | |
| |
|
| |
|
| |
|
| |
|
| |
|
| |
|
26.40 - 26.40 |
|
|
|
287 |
|
|
$ |
26.40 |
|
|
|
1.60 |
|
|
|
287 |
|
|
$ |
26.40 |
|
|
28.00 - 28.00 |
|
|
|
168 |
|
|
$ |
28.00 |
|
|
|
2.60 |
|
|
|
|
|
|
$ |
|
|
|
28.52 - 28.52 |
|
|
|
147 |
|
|
$ |
28.52 |
|
|
|
4.61 |
|
|
|
|
|
|
$ |
|
|
|
33.40 - 33.40 |
|
|
|
135 |
|
|
$ |
33.40 |
|
|
|
3.62 |
|
|
|
|
|
|
$ |
|
|
|
34.87 - 34.87 |
|
|
|
129 |
|
|
$ |
34.87 |
|
|
|
0.61 |
|
|
|
129 |
|
|
$ |
34.87 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Options |
|
|
|
866 |
|
|
$ |
29.42 |
|
|
|
2.48 |
|
|
|
416 |
|
|
$ |
29.02 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The estimated weighted-average fair value of the options granted
during fiscal 2005, 2004 and 2003 were $8.86, $11.00, and
$8.86 per option share, respectively, on the date of grant
using the Black-Scholes option-pricing model with the following
weighted-average assumptions:
|
|
|
|
|
|
|
|
|
Years Ended September 30 |
|
|
|
|
|
2005 |
|
2004 |
|
2003 |
|
|
|
|
|
|
|
Expected stock price volatility
|
|
42% |
|
44% |
|
46% |
Risk free interest rate
|
|
3.8% |
|
3.7% |
|
2.2% |
Expected life of options
|
|
4 years |
|
4 years |
|
4 years |
Expected annual dividends
|
|
$0.64 |
|
$0.60 |
|
$0.52 |
84
|
|
Note O. |
Guarantee Agreements |
Cabot has provided certain indemnities pursuant to which it may
be required to make payments to an indemnified party in
connection with certain transactions and agreements. In
connection with certain acquisitions and divestitures, Cabot has
provided routine indemnities with respect to such matters as
environmental, tax, insurance, product and employee liabilities.
In connection with various other agreements, including service
and supply agreements, Cabot may provide routine indemnities for
certain contingencies and routine warranties. In most cases, a
maximum obligation is not explicitly stated, thus the potential
amount of future maximum payments cannot be reasonably
estimated. The duration of the indemnities varies, and in many
cases is indefinite. Cabot has not recorded any liability for
these indemnities in the consolidated financial statements,
except as otherwise disclosed.
In October 2004, Cabot initiated a plan to shut down its Altona,
Australia carbon black manufacturing facility due to
Cabots raw materials suppliers indication that it
would cease supply in September 2005, as well as the decline of
the carbon black business in Australia. Production at this
facility ceased on October 3, 2005. As of
September 30, 2005, Cabot expects the shut down plan to
result in a pre-tax charge to earnings of approximately
$23 million, which will be offset by gains on the sale of
the land on which the facility is located. These gains are
estimated to be between approximately $7 million and
$10 million (net of transaction costs). The
$23 million of estimated charges includes approximately
$7 million for severance and employee benefits,
$6 million for accelerated depreciation of the facility
assets, $1 million for the demolition of the facility,
$2 million for asset retirement obligations related to site
remediation and restoration and $7 million for the
realization of foreign currency translation adjustments. All
charges associated with this restructuring initiative are
related to the Carbon Black Business. As of September 30,
2005, Cabot has recorded $14 million of these charges in
the consolidated statements of operations and anticipates that
the remaining $9 million of charges will be incurred over
the next twelve months in connection with the closure,
demolition and site remediation and restoration of the property.
Details of the Altona restructuring activity and the reserve
during the current period are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Severance | |
|
|
|
|
|
|
|
|
and | |
|
Asset | |
|
|
|
|
|
|
Employee | |
|
Retirement | |
|
Accelerated | |
|
|
|
|
Benefits | |
|
Obligation | |
|
Depreciation | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Beginning reserve at September 30, 2004
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Charges
|
|
|
7 |
|
|
|
|
|
|
|
7 |
|
|
|
14 |
|
Costs charged against assets
|
|
|
(2 |
) |
|
|
|
|
|
|
(7 |
) |
|
|
(9 |
) |
Recognition of asset retirement obligation
|
|
|
|
|
|
|
2 |
|
|
|
|
|
|
|
2 |
|
Cash paid
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserve at September 30, 2005
|
|
$ |
4 |
|
|
$ |
2 |
|
|
$ |
|
|
|
$ |
6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
European and Zierbena Restructuring |
As of September 30, 2005, the Company had restructuring
reserves for severance and employee benefits of $1 million
related to the fiscal 2003 European restructuring plan and the
closure of Cabots carbon black manufacturing facility in
Zierbena, Spain and $3 million of asset retirement
obligations related to site remediation and restoration of the
facility in Zierbena, Spain. The facility is located on leased
land and Cabot is required to perform site remediation and
restoration activities as a condition of the lease agreement. At
September 30, 2005, $9 million of foreign currency
translation adjustments existed related to the Zierbena entity.
These will be realized upon substantial liquidation of this
entity. As of September 30, 2005, the
85
Company has recorded $54 million of restructuring charges
since the initiation of this restructuring plan and, with the
exception of the foreign currency translation adjustment related
to the Zierbena entity, does not expect to incur significant
additional charges related to this plan. Charges associated with
this restructuring initiative are primarily related to the
Carbon Black Business. Cabot expects the remaining charges to be
paid out over the next six to nine months in connection with the
completion of the site remediation and restoration.
Details of the activity of the restructuring reserve during the
current period are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Severance | |
|
|
|
|
|
|
and | |
|
Asset | |
|
|
|
|
Employee | |
|
Retirement | |
|
|
|
|
Benefits | |
|
Obligations | |
|
Total | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Reserve at September 30, 2003
|
|
$ |
12 |
|
|
$ |
7 |
|
|
$ |
19 |
|
Charges
|
|
|
5 |
|
|
|
1 |
|
|
|
6 |
|
Cash paid
|
|
|
(12 |
) |
|
|
(3 |
) |
|
|
(15 |
) |
|
|
|
|
|
|
|
|
|
|
Reserve at September 30, 2004
|
|
$ |
5 |
|
|
$ |
5 |
|
|
$ |
10 |
|
Charges
|
|
|
2 |
|
|
|
|
|
|
|
2 |
|
Cash paid
|
|
|
(6 |
) |
|
|
(3 |
) |
|
|
(9 |
) |
Foreign exchange translation adjustment
|
|
|
|
|
|
|
1 |
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
Reserve at September 30, 2005
|
|
$ |
1 |
|
|
$ |
3 |
|
|
$ |
4 |
|
|
|
|
|
|
|
|
|
|
|
Restructuring costs were recorded in the consolidated statement
of operations for the years ended September 30, 2005 and
2004 as follows:
|
|
|
|
|
|
|
|
|
|
|
September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
Cost of sales
|
|
$ |
14 |
|
|
$ |
5 |
|
Selling and administrative expenses
|
|
|
2 |
|
|
|
1 |
|
|
|
|
|
|
|
|
Total
|
|
$ |
16 |
|
|
$ |
6 |
|
|
|
|
|
|
|
|
86
|
|
Note Q. |
Stockholders Equity |
The following table summarizes Cabots stock activity:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
Preferred Stock (in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
Beginning of year
|
|
|
64 |
|
|
|
70 |
|
|
|
73 |
|
Converted preferred stock
|
|
|
(3 |
) |
|
|
(6 |
) |
|
|
(3 |
) |
|
|
|
|
|
|
|
|
|
|
|
End of year
|
|
|
61 |
|
|
|
64 |
|
|
|
70 |
|
|
|
|
|
|
|
|
|
|
|
Preferred Treasury Stock (in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
Beginning of year
|
|
|
17 |
|
|
|
17 |
|
|
|
17 |
|
|
|
|
|
|
|
|
|
|
|
|
End of year
|
|
|
17 |
|
|
|
17 |
|
|
|
17 |
|
|
|
|
|
|
|
|
|
|
|
Common Stock (in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
Beginning of year
|
|
|
63,055 |
|
|
|
62,243 |
|
|
|
61,616 |
|
Issued common stock
|
|
|
1,266 |
|
|
|
1,821 |
|
|
|
1,983 |
|
Purchased and retired common stock
|
|
|
(1,880 |
) |
|
|
(1,881 |
) |
|
|
(1,763 |
) |
Converted preferred stock
|
|
|
531 |
|
|
|
872 |
|
|
|
407 |
|
|
|
|
|
|
|
|
|
|
|
|
End of year
|
|
|
62,972 |
|
|
|
63,055 |
|
|
|
62,243 |
|
|
|
|
|
|
|
|
|
|
|
Common Treasury Stock (in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
Beginning of year
|
|
|
162 |
|
|
|
163 |
|
|
|
166 |
|
Issued common treasury stock
|
|
|
(14 |
) |
|
|
(2 |
) |
|
|
(4 |
) |
Purchased common treasury stock
|
|
|
4 |
|
|
|
1 |
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
|
End of year
|
|
|
152 |
|
|
|
162 |
|
|
|
163 |
|
|
|
|
|
|
|
|
|
|
|
In May 2004, the Board of Directors authorized Cabot to purchase
up to 5 million shares of Cabot common stock, superseding
the then existing authorization to repurchase up to
12.6 million shares under which approximately 1.7 million
shares remained available for repurchase. Approximately
1.6 million, 1.7 million and 1.5 million shares
have been repurchased pursuant to this and prior authorizations
during the fiscal years ended September 30, 2005, 2004 and
2003, respectively. Approximately 2.7 million shares remain
available for repurchase under the current authorization.
In fiscal 2002, a portion of the common stock that the Company
repurchased was designated to be held in treasury for use in the
SRSP. The SRSP is a non-qualified plan which is intended to
provide supplemental benefits to highly compensated employees
whose benefits are otherwise limited by Internal Revenue Service
(IRS) benefit maximums. Contributions to the plan
are generally based on pay in excess of the IRS maximum and the
RSP match and ESOP formula described in Note M. Effective
January 1, 2002, participants receive distributions of
their vested account balance in the form of shares of Cabot
common stock. The number of shares distributed are fixed at the
time the contribution to the account balance is made.
In November 1995, Cabot declared a dividend of one Preferred
Stock Purchase Right (Right) for each outstanding
share of Cabots common stock. Each Right entitled the
holder, upon the occurrence of certain specified events, to
purchase from Cabot one one-hundredth of a share of
Series A Junior Participating Preferred Stock at a purchase
price of $200 per share. The Rights expired on
November 10, 2005.
During 2005, 2004 and 2003, Cabot paid cash dividends of
$77.50 per share of Series B ESOP preferred stock and
$0.64, $0.60 and $0.54, respectively, per share of common stock.
87
The pre-tax, tax and after-tax effects of the components of
other comprehensive income (loss) are shown below:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
Pre-tax | |
|
Tax | |
|
After-tax | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
2003
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign currency translation adjustments
|
|
$ |
63 |
|
|
$ |
|
|
|
$ |
63 |
|
Unrealized holding gain arising during the period on marketable
securities(1)
|
|
|
12 |
|
|
|
(4 |
) |
|
|
8 |
|
Unrealized holding loss arising during the period on derivative
instruments
|
|
|
(1 |
) |
|
|
|
|
|
|
(1 |
) |
Minimum pension liability adjustment
|
|
|
(32 |
) |
|
|
10 |
|
|
|
(22 |
) |
|
|
|
|
|
|
|
|
|
|
Other comprehensive income
|
|
$ |
42 |
|
|
$ |
6 |
|
|
$ |
48 |
|
|
|
|
|
|
|
|
|
|
|
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign currency translation adjustments
|
|
$ |
27 |
|
|
$ |
|
|
|
$ |
27 |
|
Unrealized holding loss arising during the period on marketable
securities(1)
|
|
|
(12 |
) |
|
|
5 |
|
|
|
(7 |
) |
Unrealized holding loss arising during the period on derivative
instruments
|
|
|
(7 |
) |
|
|
2 |
|
|
|
(5 |
) |
Minimum pension liability adjustment
|
|
|
20 |
|
|
|
(6 |
) |
|
|
14 |
|
|
|
|
|
|
|
|
|
|
|
Other comprehensive income
|
|
$ |
28 |
|
|
$ |
1 |
|
|
$ |
29 |
|
|
|
|
|
|
|
|
|
|
|
2005
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign currency translation adjustments
|
|
$ |
22 |
|
|
$ |
|
|
|
$ |
22 |
|
Unrealized holding loss arising during the period on derivative
instruments
|
|
|
(9 |
) |
|
|
3 |
|
|
|
(6 |
) |
Minimum pension liability adjustment
|
|
|
(8 |
) |
|
|
3 |
|
|
|
(5 |
) |
|
|
|
|
|
|
|
|
|
|
Other comprehensive income
|
|
$ |
5 |
|
|
$ |
6 |
|
|
$ |
11 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
During the first six months of fiscal 2003, Cabot recorded a
pre-tax impairment charge of $22 million in other charges
because of a significant decline in the fair market value of the
Sons of Gwalia and another investment. This decline in fair
market value was deemed to be other than temporary and the
impairment charge was recognized as a charge to earnings. The
loss was recognized and the book value of these two investments
was reduced from the cost value of $34 million to
$12 million. Subsequent to the impairment charges during
fiscal 2003, an unrealized gain of $12 million was recorded
due to the increase of the fair market value of the Sons of
Gwalia stock investment. Additionally, there was a gain on the
foreign currency translation of the investment of
$1 million, which along with the unrealized gain, was
excluded from earnings and reported as a component of
stockholders equity. During the fourth quarter of fiscal
2004, Cabot recorded an additional pre-tax impairment charge of
$12 million in other charges related to the value of its
investment in the Sons of Gwalia stock due to a significant
decline in its fair market value. Sons of Gwalia stock was
suspended from trading after the Company appointed voluntary
administrators, similar to U.S. bankruptcy. The loss was
recognized and the book value of this investment was reduced to
zero. |
88
The balance of related after-tax components comprising
accumulated other comprehensive income (loss) are summarized
below:
|
|
|
|
|
|
|
|
|
|
|
September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
Foreign currency translation adjustments
|
|
$ |
(8 |
) |
|
$ |
(30 |
) |
Unrealized holding gain on marketable securities
|
|
|
1 |
|
|
|
1 |
|
Unrealized holding loss on derivative instruments
|
|
|
(12 |
) |
|
|
(6 |
) |
Minimum pension liability adjustment
|
|
|
(20 |
) |
|
|
(15 |
) |
|
|
|
|
|
|
|
Accumulated other comprehensive loss
|
|
$ |
(39 |
) |
|
$ |
(50 |
) |
|
|
|
|
|
|
|
|
|
Note R. |
Earnings Per Share |
Basic and diluted earnings per share (EPS) were
calculated as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions, except per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic EPS:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) available to common shares (numerator)
|
|
$ |
(51 |
) |
|
$ |
121 |
|
|
$ |
77 |
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average common shares outstanding
|
|
|
63 |
|
|
|
62 |
|
|
|
62 |
|
|
Less: contingently issuable
shares(1)
|
|
|
(3 |
) |
|
|
(3 |
) |
|
|
(3 |
) |
|
|
|
|
|
|
|
|
|
|
|
Adjusted weighted-average shares (denominator)
|
|
|
60 |
|
|
|
59 |
|
|
|
59 |
|
|
|
|
|
|
|
|
|
|
|
|
Basic EPS
|
|
$ |
(0.84 |
) |
|
$ |
2.07 |
|
|
$ |
1.32 |
|
|
|
|
|
|
|
|
|
|
|
Diluted EPS:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) available to common shares
|
|
$ |
(51 |
) |
|
$ |
121 |
|
|
$ |
77 |
|
|
Dividends on preferred
stock(2)
|
|
|
|
|
|
|
3 |
|
|
|
3 |
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) available to common shares plus assumed
conversions (numerator)
|
|
$ |
(51 |
) |
|
$ |
124 |
|
|
$ |
80 |
|
|
|
|
|
|
|
|
|
|
|
|
Weighted-average common shares outstanding
|
|
|
60 |
|
|
|
59 |
|
|
|
59 |
|
|
Effect of dilutive
securities:(3)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Assumed conversion of preferred stock
|
|
|
|
|
|
|
7 |
|
|
|
8 |
|
|
|
Common shares
issuable(4)(5)
|
|
|
|
|
|
|
2 |
|
|
|
3 |
|
|
|
|
|
|
|
|
|
|
|
|
Adjusted weighted-average shares (denominator)
|
|
|
60 |
|
|
|
68 |
|
|
|
70 |
|
|
|
|
|
|
|
|
|
|
|
|
Diluted EPS
|
|
$ |
(0.84 |
) |
|
$ |
1.82 |
|
|
$ |
1.14 |
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Represents outstanding restricted stock issued under
Cabots Equity Incentive Plans. |
|
(2) |
Due to the Companys net loss position dividends on
preferred stock were not added back to income (loss) available
to common shares for the year ended September 30, 2005 when
calculating diluted EPS. |
|
(3) |
Commencing in fiscal 2004, Cabot has adjusted its calculation of
diluted shares outstanding to reflect the number of shares the
Company could repurchase with the assumed proceeds from
restricted stock awards under the Companys Long Term
Incentive Program. Prior periods have not been adjusted because
the adjustment would not have been material. |
|
(4) |
Represents outstanding restricted stock and stock options issued
under Cabot Equity Incentive Plans. |
89
|
|
(5) |
For the year ended September 30, 2005, approximately
7 million of common shares based on assumed conversion of
preferred stock and 1 million of issuable common shares
representing restricted stock and stock options issued under
Cabots Equity Incentive Plans were excluded from the
calculation of diluted earnings per share as those shares would
have been anti-dilutive due to the Companys net loss
position. At September 30, 2004 and 2003, 0.1 million
and 0.8 million, respectively, of options to purchase
shares of common stock outstanding were not included in the
calculation of diluted earnings per share because those
options exercise price was greater than the average market
price of Cabot common stock. |
Income (loss) before income taxes was as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Domestic
|
|
$ |
(89 |
) |
|
$ |
43 |
|
|
$ |
38 |
|
|
Foreign
|
|
|
4 |
|
|
|
121 |
|
|
|
56 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(93 |
) |
|
|
164 |
|
|
|
94 |
|
Income from discontinued businesses
|
|
|
|
|
|
|
1 |
|
|
|
7 |
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
(93 |
) |
|
$ |
165 |
|
|
$ |
101 |
|
|
|
|
|
|
|
|
|
|
|
Taxes on income consisted of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S. federal and state:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
|
|
$ |
(18 |
) |
|
$ |
(3 |
) |
|
$ |
21 |
|
|
Deferred
|
|
|
(48 |
) |
|
|
6 |
|
|
|
(18 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
(66 |
) |
|
|
3 |
|
|
|
3 |
|
|
|
|
|
|
|
|
|
|
|
Foreign:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current
|
|
|
38 |
|
|
|
41 |
|
|
|
27 |
|
|
Deferred
|
|
|
(17 |
) |
|
|
(5 |
) |
|
|
(13 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
|
21 |
|
|
|
36 |
|
|
|
14 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total U.S. and foreign
|
|
|
(45 |
) |
|
|
39 |
|
|
|
17 |
|
|
(Benefit) provision from discontinued businesses
|
|
|
|
|
|
|
(1 |
) |
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
(45 |
) |
|
$ |
38 |
|
|
$ |
19 |
|
|
|
|
|
|
|
|
|
|
|
90
The provision for income taxes at Cabots effective tax
rate differed from the provision for income taxes at the
statutory rate as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Continuing Operations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Computed tax expense at the federal statutory rate
|
|
$ |
(32 |
) |
|
$ |
57 |
|
|
$ |
33 |
|
|
Foreign income:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Impact of taxation at different rates, repatriation and other
|
|
|
(16 |
) |
|
|
(16 |
) |
|
|
(9 |
) |
|
|
Impact of foreign losses for which a current tax benefit is not
available
|
|
|
1 |
|
|
|
3 |
|
|
|
4 |
|
|
State taxes, net of federal effect
|
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
Supermetals Business goodwill impairment charge
|
|
|
31 |
|
|
|
|
|
|
|
|
|
|
Extraterritorial income exclusion/foreign sales corporation
|
|
|
(4 |
) |
|
|
(6 |
) |
|
|
(7 |
) |
|
U.S. and state benefits from research and experimentation
activities
|
|
|
(3 |
) |
|
|
(1 |
) |
|
|
(2 |
) |
|
Competent authority relief
|
|
|
|
|
|
|
(7 |
) |
|
|
|
|
|
Joint Committee settlement
|
|
|
(23 |
) |
|
|
|
|
|
|
|
|
|
Valuation allowance on Sons of Gwalia investment loss
|
|
|
|
|
|
|
8 |
|
|
|
|
|
|
Other, net
|
|
|
2 |
|
|
|
1 |
|
|
|
(2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Continuing Operations
|
|
|
(45 |
) |
|
|
39 |
|
|
|
17 |
|
(Benefit) provision from discontinued businesses
|
|
|
|
|
|
|
(1 |
) |
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Provision for income taxes
|
|
$ |
(45 |
) |
|
$ |
38 |
|
|
$ |
19 |
|
|
|
|
|
|
|
|
|
|
|
Significant components of deferred income taxes were as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
Deferred tax assets:
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization
|
|
$ |
42 |
|
|
$ |
9 |
|
|
Pension and other benefits
|
|
|
72 |
|
|
|
64 |
|
|
Environmental issues
|
|
|
8 |
|
|
|
8 |
|
|
Investments
|
|
|
|
|
|
|
13 |
|
|
Inventory
|
|
|
29 |
|
|
|
25 |
|
|
Deferred revenue
|
|
|
|
|
|
|
4 |
|
|
Net operating loss and other tax carryforwards
|
|
|
51 |
|
|
|
35 |
|
|
Other
|
|
|
40 |
|
|
|
33 |
|
|
|
|
|
|
|
|
|
|
Subtotal
|
|
|
242 |
|
|
|
191 |
|
|
Valuation allowances
|
|
|
(42 |
) |
|
|
(30 |
) |
|
|
|
|
|
|
|
|
|
Total deferred tax assets
|
|
$ |
200 |
|
|
$ |
161 |
|
|
|
|
|
|
|
|
91
|
|
|
|
|
|
|
|
|
|
|
|
|
September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
Deferred tax liabilities:
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization
|
|
$ |
34 |
|
|
$ |
68 |
|
|
Pension and other benefits
|
|
|
9 |
|
|
|
8 |
|
|
Investments
|
|
|
3 |
|
|
|
|
|
|
State and local taxes
|
|
|
|
|
|
|
1 |
|
|
Inventory
|
|
|
1 |
|
|
|
|
|
|
Deferred revenue
|
|
|
3 |
|
|
|
|
|
|
Other
|
|
|
17 |
|
|
|
31 |
|
|
|
|
|
|
|
|
|
|
Total deferred tax liabilities
|
|
$ |
67 |
|
|
$ |
108 |
|
|
|
|
|
|
|
|
In 2005, Cabot recorded a $23 million tax benefit for the
Joint Committee on Taxation approval of the settlement of an
Internal Revenue Services audit of the years 1997 to 1999 and
refund claims for credits generated in those years.
In 2004, Cabot recorded a $7 million tax benefit for the
favorable resolution of a Competent Authority filing. Competent
Authority is an administrative procedure provided in tax
treaties to mitigate the potential double taxation arising from
audit adjustments made by one tax jurisdiction with respect to
cross-border transactions.
Approximately $184 million of net operating losses and
other tax carryforwards remain at September 30, 2005. Of
this amount, $85 million will expire in the years 2006
through 2012, $23 million will expire in years after 2012,
and $76 million can be carried forward indefinitely. The
benefits of these carryforwards are dependent upon taxable
income during the carryforward period in the foreign
jurisdictions where they arose. Accordingly, a valuation
allowance has been provided where management has determined that
it is more likely than not that the carryforwards will not be
utilized.
The valuation allowance at September 30, 2005 and 2004
represents managements best estimate of the
non-recoverable portion of the deferred tax assets. The
valuation allowance increased by $12 million in 2005 due to
the uncertainty of the ultimate realization of certain future
tax benefits and net operating losses reflected as deferred tax
assets.
Provisions have not been made for U.S. income taxes or
non-U.S. withholding taxes on approximately
$210 million of undistributed earnings of
non-U.S. subsidiaries, as these earnings are considered
indefinitely reinvested. These earnings could become subject to
U.S. income taxes and non-U.S. withholding taxes if
they were remitted as dividends, were loaned to Cabot or a
U.S. subsidiary, or if Cabot should sell its stock in the
subsidiaries. The estimated amount of the unrecognized deferred
tax liability related to these earnings is $58 million.
Cabot has filed its tax returns in accordance with the tax laws
in each jurisdiction and maintains tax reserves for differences
between actual results and estimated income taxes for exposures
that can be reasonably estimated. In the event that actual
results are significantly different from these estimates,
Cabots provision for income taxes could be significantly
impacted.
The preparation of consolidated financial statements in
conformity with generally accepted accounting principles
requires the Company to make estimates and assumptions that
affect the reported amount of tax-related assets and liabilities
and income tax provisions. Cabot assesses the recoverability of
its deferred tax assets on an ongoing basis. In making this
assessment, Cabot is required to consider all available positive
and negative evidence to determine whether, based on such
evidence, it is more likely than not that some portion or all of
its net deferred assets will be realized in future periods. This
assessment requires significant judgement. In addition, the
Company have made significant estimates involving current and
deferred income
92
taxes. Cabot does not recognize current and future tax benefits
until it is deemed probable that certain tax positions will be
sustained.
Cabot believes that it is more likely than not it will be able
to recover its net U.S. deferred tax assets of
$107 million through reductions in tax liabilities in
future periods. However, recovery is dependent on achieving our
forecast of future operating income over an extended period of
time. As of September 30, 2005, the Company would require
approximately $300 million in cumulative future
U.S. operating income, adjusted for permanent differences
to be generated at various times over approximately
20 years to realize its net U.S. deferred tax assets.
The Company will review its forecast in relation to actual
results and expected trends on an ongoing basis. Failure to
achieve the Companys operating income targets may change
its assessment regarding the recoverability of its net deferred
tax assets and such change could result in a valuation allowance
being recorded against some or all of its U.S. deferred tax
assets. Any increase in a valuation allowance would result in
additional income tax expense, lower stockholders equity
and could have a significant impact on the Companys
earnings in future periods.
Note T. Commitments and
Contingencies
|
|
|
Operating Lease Commitments |
Cabot leases certain transportation vehicles, warehouse
facilities, office space, machinery and equipment under
operating cancelable and non-cancelable leases, most of which
expire within ten years and may be renewed by Cabot. Rent
expense under such arrangements for 2005, 2004 and 2003 totaled
$10 million, $9 million and $12 million,
respectively. Future minimum rental commitments under
non-cancelable leases are as follows:
|
|
|
|
|
|
(Dollars in millions)
|
|
|
|
|
2006
|
|
$ |
9 |
|
2007
|
|
|
8 |
|
2008
|
|
|
8 |
|
2009
|
|
|
7 |
|
2010
|
|
|
6 |
|
2011 and thereafter
|
|
|
8 |
|
|
|
|
|
|
Total future minimum rental commitments
|
|
$ |
46 |
|
|
|
|
|
|
|
|
Other Long-Term Commitments |
Cabot has entered into long-term purchase agreements for various
key raw materials in the Carbon Black, Metal Oxides and
Supermetals Businesses. The purchase commitments for the
Supermetals Business covered by these agreements are with
suppliers and are estimated to aggregate approximately
$248 million for the periods 2006 through 2010 and
thereafter. Purchases under these agreements are expected to be
approximately $63 million, $44 million,
$44 million, $43 million, $43 million and
$11 million for 2006, 2007, 2008, 2009 and 2010 and
thereafter. Raw materials purchased under these agreements were
$76 million in 2005 and 2004 and $71 million in 2003.
The Supermetals Business purchases a significant portion of its
raw material under long-term supply contracts with the Sons of
Gwalia that are due to expire in calendar 2005. In August 2003,
Cabot exercised its option to renew one of the supply contracts
for a period of five years commencing on January 1, 2006.
The price at which the raw materials will be purchased under the
contract extension is the subject of an arbitration proceeding.
Arbitration hearings took place in September and October 2005
and no decision has been rendered. There are a number of matters
in dispute, and the arbitrator could find in favor of Cabot on
certain of these matters while finding in favor of the Sons of
Gwalia on others. However, if the arbitrator finds fully in
favor of the Sons of Gwalia on all matters in dispute, Cabot
would be obligated to buy tantalum ore under the extended
contract at prices that could increase its annual ore costs by
approximately $35 million in calendar year 2006. If the
arbitrator finds fully in Cabots favor on all matters in
dispute in the arbitration,
93
Cabots calendar year 2006 ore costs could decrease by
approximately $11 million. For contract years after 2006,
the price payable may be subject to a number of factors and it
is, therefore, difficult to project a range of difference for
future periods. Based on the range of difference in our position
and Sons of Gwalias position, as well as the negotiations
to date between us, we believe it is more likely than not that
we will incur ore costs under the extended contract that are
higher than our current costs, which higher costs could have a
material adverse effect on this Businesss results. The
parties also continue to negotiate a commercial resolution to
their dispute. If the parties do not resolve this matter through
a negotiated settlement, Cabot expects a final arbitrated
decision to be issued during the first quarter of calendar year
2006. Accordingly, because the specific price at which the
Company will purchase tantalum ore from the Sons of Gwalia
remains unknown, this purchase commitment is based on current
prices. However, depending on the outcome of the dispute with
the Sons of Gwalia, our actual purchase prices could be higher.
The purchase commitments for the Carbon Black Business covered
by these agreements are with various suppliers and are estimated
to aggregate approximately $741 million for the periods
2006 through 2028. Purchases under these agreements are expected
to be approximately $68 million, $69 million,
$69 million, $39 million, $38 million and
$458 million for 2006, 2007, 2008, 2009 and 2010 and
thereafter, respectively. Raw materials purchased under these
agreements were $63 million, $26 million and
$13 million in 2005, 2004 and 2003, respectively.
The purchase commitments for the Metal Oxides Business covered
by these agreements are with various suppliers and are estimated
to aggregate approximately $25 million for the periods 2006
through 2010. Purchases under these agreements are expected to
be $13 million, $9 million, $1 million,
$1 million, $1 million and zero for 2006, 2007, 2008,
2009 and 2010 and thereafter, respectively. Raw materials
purchased under these agreements were $12 million,
$109 million and $49 million in 2005, 2004 and 2003,
respectively.
Cabot is a defendant, or potentially responsible party, in
various lawsuits and environmental proceedings wherein
substantial amounts are claimed or at issue.
As of September 30, 2005 and 2004, Cabot had
$17 million and $20 million, respectively, reserved
for environmental matters primarily related to divested
businesses. In 2005 and 2004, there was $4 million in
accrued expenses and $13 million and $16 million,
respectively, in other liabilities on the consolidated balance
sheets. These amounts represent Cabots best estimates of
its share of costs likely to be incurred at those sites where
costs are reasonably estimable based on its analysis of the
extent of clean up required, alternative clean up methods
available, abilities of other responsible parties to contribute
and its interpretation of laws and regulations applicable to
each site. Cabot reviews the adequacy of this reserve as
circumstances change at individual sites. Charges for
environmental expense of $3 million in 2005 and a nominal
amount in 2004 and 2003 were included in other charges on the
consolidated statements of operations.
At September 30, 2005, the operational and maintenance
component of the $17 million reserve for environmental
matters includes $5 million on a net present value basis or
$6 million on an undiscounted basis. Cabot expects to make
payments of $6 million during fiscal 2006. A discount rate
of 4.93% is used for the environmental liability at
September 30, 2005. The book value of the liabilities will
be accreted up to the undiscounted liability value through
interest expense over the expected cash flow period.
Cabot has exposure in connection with a safety respiratory
products business that a subsidiary acquired from American
Optical Corporation (AO) in an April 1990 asset
transaction. The subsidiary manufactured respirators under the
AO brand and disposed of that business in July 1995. In
connection with its acquisition of the business, the subsidiary
agreed, in certain circumstances, to assume a portion of
AOs liabilities, including costs of legal fees together
with amounts paid in settlements and judgments, allocable to AO
respiratory products used prior to the 1990 purchase by the
Cabot subsidiary. In exchange for the subsidiarys
assumption of certain of AOs respirator liabilities, AO
agreed to provide to the subsidiary the benefits of:
(1) AOs insurance coverage for the period prior to
the 1990 acquisition, and (2) a former owners
indemnity of AO holding it harmless from any liability allocable
to AO respiratory products used prior to May 1982. Generally,
these respirator liabilities involve claims for personal injury,
including asbestosis and
94
silicosis, allegedly resulting from the use of respirators that
are claimed to have been negligently designed or labeled.
Neither Cabot, nor its past or present subsidiaries, at any time
manufactured asbestos or asbestos-containing products. Moreover,
not every person with exposure to asbestos giving rise to an
asbestos claim used a form of respiratory protection. At no time
did this respiratory product line represent a significant
portion of the respirator market. In addition, other parties,
including AO, AOs insurers, and another former owner and
its insurers (collectively, the Payor Group), are
responsible for significant portions of the costs of these
liabilities, leaving Cabots subsidiary with a portion of
the liability in only some of the cases.
The subsidiary disposed of the business in July 1995 by
transferring it to a newly-formed joint venture called Aearo
Corporation (Aearo) and retained an equity interest
in Aearo. Cabot agreed to have the subsidiary retain liabilities
allocable to respirators used prior to the 1995 transaction so
long as Aearo pays Cabot an annual fee of $400,000. Aearo can
discontinue payment of the fee at any time, in which case it
will assume the responsibility for and indemnify us against the
liabilities allocable to respirators manufactured and used prior
to the 1995 transaction. Cabot has no liability in connection
with any products manufactured by Aearo after 1995. Between July
1995 and September 30, 2001, the Companys total costs
and payments in connection with these respirator liabilities did
not exceed the total amounts received from Aearo. Since
September 30, 2001, the Companys total costs and
payments in connection with these liabilities have exceeded the
amount Cabot has received from Aearo because of the significant
increase in claims filed against AO beginning in calendar year
2001. In August 2003, Cabot and its subsidiary sold all of the
subsidiarys equity interest in Aearo for approximately
$35 million. This sale did not alter the arrangements
described above.
As of December 31, 2002, there were approximately 50,000
claimants in pending cases asserting claims against AO in
connection with respiratory products. As of September 30,
2003, 2004 and 2005 there were approximately 87,000, 91,000 and
92,000 claimants, respectively. A large portion of the claims
served during 2003 were filed in Mississippi and appear to have
been prompted by changes in Mississippis state procedural
laws which caused claimants to file their claims prior to the
effective date of these changes. Cabot has contributed to the
Payor Groups defense and settlement costs with respect to
a percentage of pending claims depending on several factors,
including the period of alleged product use.
In order to quantify Cabots estimated share of this
respirator liability for pending and future respirator claims,
Cabot engaged through counsel the assistance of a leading
consulting firm, Hamilton, Rabinovitz & Alschuler, Inc.
(HR&A), a leading consulting firm in the field
of tort liability valuation. The methodology developed by
HR&A addresses the complexities surrounding Cabots
potential liability by making assumptions about future claimants
with respect to periods of asbestos exposure and respirator use
and other assumptions. Using those and other assumptions,
HR&A estimated the number of future claims that would be
filed and the related costs that would be incurred in resolving
those claims. HR&A then estimated the net present value of
the share of these liabilities that reflected Cabots
period of direct manufacture and our contractual obligations
assuming that all other members of the Payor Group meet their
obligations. Based on these estimates, Cabot has a reserve for
these matters of $18 million on a net present value basis
(or $31 million on an undiscounted basis) at
September 30, 2005.
It is important to note that in estimating Cabots share of
liability for these matters, the Company has excluded settlement
data from the 2002 settlement of a large number of claims in
Mississippi in estimating future claims values. This settlement
data was excluded because the procedure by which claims values
were established in that settlement was not in conformity with
past practice. In this settlement, generally, the values paid
for claims were established before the claims were actually
asserted. As a result, payments made did not reflect substantial
differences between the severity of claims. Including this data,
therefore, would result in an unsupported increase in the
projected settlement values for future cases involving
non-malignant injury, which represent a significant majority of
the pending and estimated future claims. However, had this
settlement data been included in the estimation of future claim
values, Cabots estimated liability for pending and future
respirator claim payments would have been $29 million on a
net present value basis or $49 million on an undiscounted
basis.
95
Cabots current estimate of the cost of its share of
existing and future respirator liability claims is based on
facts and circumstances existing at this time. Developments that
could affect our estimate include, but are not limited to,
(i) significant changes in the number of future claims,
(ii) significant changes in the average cost of resolving
claims, (iii) significant changes in the legal costs of
defending these claims, (iv) changes in the nature of
claims received, (v) changes in the law and procedure
applicable to these claims, (vi) the financial viability of
the Payor Group and (vii) a determination that the
Companys interpretation of the contractual obligations on
which it has estimated its share of liability is inaccurate.
Cabot cannot determine the impact of these potential
developments on its current estimate of its share of liability
for these existing and future claims. Accordingly, the actual
amount of these liabilities for existing and future claims could
be higher than the reserved amount.
The $18 million liability for respirator claims is
recognized on a discounted basis using a discount rate of 6.00%
which represents managements best estimate of the risk
free rate to the cash flow payments of the liability that are
projected through 2052. The total expected aggregate
undiscounted amount is $31 million. Cabot expects to pay
approximately $2 million per year over the next five years
with the remaining $20 million paid thereafter through
2052. The book value of the liabilities will be accreted up to
the undiscounted liability value through interest expense over
the expected cash flow period.
The Company has various other lawsuits, claims and contingent
liabilities arising in the ordinary course of its business. In
the opinion of the Company, although final disposition of some
or all of these other suits and claims may impact the
Companys financial statements in a particular period, they
should not, in the aggregate, have a material adverse effect on
the Companys financial position.
Note U. Risk Management
Cabots principal financial risk management objective is to
identify and monitor its exposure to changes in interest rates
and foreign currency rates in order to assess the impact that
changes in each could have on future cash flow and earnings.
Cabot manages these risks through normal operating and financial
activities and, when deemed appropriate, through the use of
derivative financial instruments as well as foreign currency
debt.
Cabots financial risk management policy prohibits entering
into financial instruments for speculative purposes. All
instruments entered into by Cabot are reviewed and approved by
Cabots Financial Risk Management Committee, which is
charged with enforcing Cabots financial risk management
policy.
By using derivative instruments, Cabot is subject to credit and
market risk. If a counterparty fails to fulfill its performance
obligations under a derivative contract, Cabots credit
risk will equal the fair-value gain on the derivative.
Generally, when the fair value of a derivative contract is
positive, the counterparty owes Cabot, thus creating a repayment
risk for Cabot. Cabot minimizes the credit (or repayment) risk
in derivative instruments by entering into transactions with
highly-rated counterparties that are reviewed periodically by
Cabot.
Cabots objective in managing its exposure to interest rate
changes is to limit the impact of interest rate changes on
earnings and cash flows and to lower overall borrowing costs.
Cabot is using interest rate swaps to adjust fixed and variable
rate debt positions for the dollar, the Euro and the yen. For
further details see Note K.
Cabots international operations are subject to certain
risks, including currency fluctuations and government actions.
The Companys Treasury function, under the guidance of the
Financial Risk Management Committee, continuously monitors
foreign exchange exposures, so that Cabot can respond to
changing economic and political environments. Exposures
primarily relate to assets and liabilities denominated in
96
foreign currencies as well as the risk that currency
fluctuations could affect the dollar value of future cash flows
generated in foreign currencies. Accordingly, Cabot utilizes
short-term forward contracts to minimize the exposure to foreign
currency risk. In 2005, 2004 and 2003 none of Cabots
forward contracts were designated as hedging instruments under
FAS No. 133. Cabots forward foreign exchange
contracts are denominated primarily in the Euro, Japanese yen,
British pound sterling, Canadian dollar, Australian dollar, and
Indonesian rupiah.
At September 30, 2005 and 2004, Cabot had $139 million
and $102 million in foreign currency forward contracts
outstanding, respectively. For 2005, 2004 and 2003, the net
realized gains associated with these types of instruments were
$5 million, $4 million and $1 million,
respectively. The net unrealized loss as of September 30,
2005, 2004 and 2003 was $4 million, zero and
$1 million, respectively, based on the fair value of the
instruments. Gains and losses associated with foreign exchange
contracts were not material to each respective period and are
recorded in other income and expense on the consolidated
statements of operations.
Cabot also uses non-U.S. dollar denominated derivatives and
non-derivative (foreign currency debt) financial instruments to
hedge its foreign currency risk related to the Japanese yen and
the Euro. For further details see Note K.
During the third quarter of fiscal 2005, the Chinese government
revalued the Chinese Renminbi, thus eliminating the fixed
translation to the U.S. dollar. We have reviewed the effect
of this revaluation with regards to the increasing growth in our
Carbon Black and Metal Oxides Businesses in China. During that
same quarter the Malaysian government revalued the Malaysian
Ringgit, which also eliminates its fixed translation to the
U.S. dollar. Although we do not anticipate that the current
revaluation will have a material impact on our operations and
results, as with any fluctuating currency, any significant
fluctuations could materially impact our results.
Cabot is exposed to political or country risks inherent in doing
business in some countries. These risks may include actions of
governments, importing and exporting issues, contract loss and
asset abandonment. Cabot considers these risks carefully in
connection with its investing and operating activities.
Cabot repurchases its shares in order to offset dilution caused
by issuing shares under its various employee stock plans. In
addition, Cabot may repurchase its shares as one of the methods
of returning excess cash to shareholders.
Credit risk represents the loss that would be recognized if
counterparties failed to completely perform as contracted.
Financial instruments that subject Cabot to credit risk consist
principally of trade receivables. Furthermore, concentrations of
credit risk exist for groups of customers when they have similar
economic characteristics that would cause their ability to meet
contractual obligations to be similarly affected by changes in
economic or other conditions.
During fiscal years 2005, 2004 and 2003, Goodyear Tire and
Rubber Company accounted for approximately 12%, 11% and 11%,
respectively of Cabots annual consolidated net sales. No
other customer individually represented more than 10% of net
sales for any period presented. Cabots loss of this or
other customers that may account for a significant portion of
the Companys sales, or any decrease in sales to any of
these customers, could have a material adverse effect on
Cabots business, financial condition or results of
operations.
97
Tire manufacturers in the Carbon Black Business and customers of
the Supermetals Business comprise significant portions of
Cabots trade receivable balance. The accounts receivable
balance for these significant customers are as follows:
|
|
|
|
|
|
|
|
|
|
|
September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
Tire manufacturers
|
|
$ |
173 |
|
|
$ |
116 |
|
Supermetals customers
|
|
$ |
63 |
|
|
$ |
54 |
|
Cabot has not experienced significant losses in the past from
these groups of customers. Cabot monitors its exposure to
customer groups to minimize potential credit losses.
Cabot provides defined benefit, defined contribution, and
postretirement plans for its employees. Cabot is exposed to risk
related to the defined benefit plan in the U.S. and several
foreign defined benefit plans. Cabot is obligated to pay certain
future benefits to employees under these plans. Cabot
contributes to the plan assets each quarter based on the
estimated future obligation. If the fair value of plan assets
held for the defined benefit plans decreases due to market
conditions, the expense to Cabot for providing these benefits
could increase in future years.
At September 30, 2005, the defined benefit underfunded
pension plans are comprised of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
U.S. | |
|
Foreign | |
|
Total | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plan assets at September 30, 2005
|
|
$ |
132 |
|
|
$ |
170 |
|
|
$ |
302 |
|
Projected benefit obligation at September 30, 2005
|
|
$ |
138 |
|
|
$ |
231 |
|
|
$ |
369 |
|
Funded (underfunded) status at September 30, 2005
|
|
$ |
(6 |
) |
|
$ |
(61 |
) |
|
$ |
(67 |
) |
Cabot funds the postretirement plans as claims or insurance
premiums come due. The expense to Cabot for providing these
benefits could increase in future years. At September 30,
2005, the accumulated postretirement benefit obligation is
$117 million in U.S. plans and $17 million in
foreign plans, of which $84 million in U.S. plans and
$9 million in foreign plans is reserved for this liability.
For further details see Note M.
Cabot is partially self-insured for certain third party
liability, workers compensation and employee health
benefits in the United States and Canada. The third party and
workers compensation liabilities are managed through a
wholly-owned insurance captive and the related liabilities are
included in the consolidated financial statements. Cabot has
accrued amounts equal to the actuarially determined liabilities.
The actuarial valuations are based on historical information
along with certain assumptions about future events. Changes in
assumptions for such matters as legal actions, medical costs and
changes in actual experience could cause these estimates to
change.
Note V. Subsequent Event
On September 21, 2005, Cabot announced an agreement to
purchase the remaining 50% of shares in Showa Cabot K.K. from
its joint venture partner Showa Denko K.K. Showa Cabot, a
manufacturer and supplier of carbon black, is located in Japan.
The acquisition of Showa Cabot expands the capacity of
Cabots existing rubber blacks product line in the Carbon
Black Business. As of September 30, 2005, Showa Cabot is
accounted for under the equity method. This transaction was
completed during the first quarter of fiscal 2006 and as a
result 100% of Showa Cabots results will be consolidated
into Cabots financial statements.
98
The transaction was completed on November 8, 2005 when
Showa Cabot redeemed 1,800,000 of its shares (the remaining
50% of Showa Cabot owned by Showa Denko) for $19 million.
In addition, as part of the acquisition, Cabot assumed
$26 million of Showa Cabots debt obligations and
approximately $10 million of unfunded pension liabilities.
The purchase price will be allocated to the underlying assets
and liabilities based on their fair values. For the twelve month
period ended September 30, 2005, Showa Cabot had sales of
approximately $133 million and operating income of
approximately $14 million.
Note W. Financial
Information by Segment & Geographic Area
During the last quarter of fiscal 2005, management changed its
segment reporting structure to better reflect the way the
Company manages and thinks about the businesses. Under the new
reporting structure, Cabot is organized into four reportable
segments: the Carbon Black Business, the Metal Oxides Business,
the Supermetals Business (CSM), and the Specialty
Fluids Business (CSF). Prior year segment
information, which included the disclosure of reportable
segments, has been restated to reflect this change.
The Carbon Black Business is primarily comprised of the rubber
blacks, performance products and inkjet colorants product lines
as well as the business development activities of Superior
MicroPowders. The revenues from each of these product lines are
as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Rubber blacks
|
|
$ |
976 |
|
|
$ |
863 |
|
|
$ |
784 |
|
Performance products
|
|
|
469 |
|
|
|
427 |
|
|
|
374 |
|
Inkjet colorants
|
|
|
39 |
|
|
|
31 |
|
|
|
22 |
|
Superior MicroPowders
|
|
|
6 |
|
|
|
4 |
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
Total Carbon Black Sales
|
|
$ |
1,490 |
|
|
$ |
1,325 |
|
|
$ |
1,181 |
|
|
|
|
|
|
|
|
|
|
|
Carbon black is a form of elemental carbon, which is
manufactured in a highly controlled process to produce particles
and aggregates of varied structure and surface chemistry,
resulting in many different performance characteristics for a
wide variety of applications. Carbon black is widely used to
enhance the physical, electrical and optical properties of the
systems and applications in which it is incorporated. Carbon
black is manufactured to match customer needs and performance
requirements and is sold to diverse markets, including the
automotive, building materials, agricultural, coatings, toners,
inkjet printing and electronics markets. The rubber blacks
products are used in tires and industrial products. Rubber
blacks have traditionally been used in the tire industry as a
rubber reinforcing agent and are also used as a performance
additive. In industrial products such as hoses, belts, extruded
profiles and molded goods, rubber blacks are used to improve the
physical performance of the product. Performance products are
specialized grades of carbon black that are used to enhance
conductivity and static charge control, to provide UV
protection, to enhance mechanical properties, to provide
chemical flexibility through surface treatment and as pigments.
These products are used in a wide variety of industries such as
inks, coatings, cables, pipes, toners and electronics.
Cabots performance products include black and white
thermoplastic concentrates and specialty compounds that are
marketed to the plastics industry. Cabots inkjet colorants
are high-quality pigment-based black and other colorant
dispersions the Company manufactures by surface treating special
grades of carbon black and other pigments. Cabots inkjet
colorant products are produced for various inkjet printing
markets, including small office and home office printers, office
printers, wide format printers and commercial and industrial
printing applications.
99
The Metal Oxides Business is primarily comprised of the fumed
metal oxides (including fumed silica and fumed alumina and
dispersions thereof) and aerogel product lines. The revenues
from each of these product lines are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Fumed metal oxides
|
|
$ |
231 |
|
|
$ |
221 |
|
|
$ |
190 |
|
Aerogels
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total Metal Oxides Sales
|
|
$ |
231 |
|
|
$ |
221 |
|
|
$ |
190 |
|
|
|
|
|
|
|
|
|
|
|
Fumed silica is an ultra-fine, high-purity particle used as a
reinforcing, thickening, abrasive, thixotropic, suspending or
anti-caking agent in a wide variety of products produced for the
automotive, construction, microelectronics and consumer products
industries. These products include adhesives, sealants,
cosmetics, inks, toners, silicone rubber coatings, polishing
slurries and pharmaceuticals. Fumed alumina, also an ultra-fine,
high-purity particle, is used as an abrasive, absorbent or
barrier agent in a variety of products, such as inkjet media,
lighting, coatings and cosmetics. Cabots aerogels are
nano-structured high surface area hydrophobic silica particles
with potential uses in a variety of thermal and acoustic
insulation applications. This product has been incorporated into
the skylight, window and wall system products of several
manufacturers of panels for use in the daylighting segment of
the construction industry and continues to focus on application
and market development activities for use of aerogels in other
commercial areas.
The Supermetals Business produces tantalum, niobium
(columbium) and their alloys. Tantalum is produced in
various forms including powder and wire. Electronics is the
largest market for tantalum powder and wire, which are used to
make capacitors for computers, networking devices, wireless
phones, electronics for automobiles and other devices. Tantalum,
niobium and their alloys are also produced in wrought form for
other applications such as the production of superalloys and
chemical process equipment, and for various other industrial and
aerospace applications. In addition, we sell tantalum products
for the manufacture of tantalum sputtering targets used in thin
film applications, including semiconductors, optics, magnetics
and flat panel displays. As of October 1, 2003, the
operation of the tantalum mine in Manitoba, Canada was
transferred from the Companys Specialty Fluids Business to
Cabot Supermetals. Prior periods have been reclassified to
conform to this new presentation.
The Specialty Fluids Business produces and markets cesium
formate as a drilling and completion fluid for use in high
pressure and high temperature oil and gas well operations.
Cesium formate products are solids-free, high-density fluids
that have a low viscosity, permitting them to flow readily in
oil and gas wells. The fluid is resistant to high temperatures,
minimizes damage to producing reservoirs and is readily
biodegradable.
The accounting policies of the segments are the same as those
described in the summary of Significant Accounting
Policies. Exceptions are noted as follows and are
incorporated in the tables below. Revenues from external
customers for certain product lines within the Carbon Black
Business include 100% of sales from one equity affiliate.
Segment profit is a measure used by Cabots operating
decision-makers to measure consolidated operating results and
assess segment performance. Cabot evaluates the performance of
its segments and allocates resources based on segment profit or
loss before taxes (PBT). Segment PBT includes equity
in net income of affiliated companies, royalties paid by equity
affiliates and minority interest and excludes corporate
governance costs, interest expense, foreign currency transaction
gains and losses, interest income, dividend income,
non-allocated corporate overhead and certain cost of goods sold,
selling and administrative, and research and technical expenses
that are not included in segment PBT. Cash, short-term
investments, cost investments, income taxes receivable, deferred
taxes and headquarters assets are included in Unallocated
and Other. Expenditures for additions to long-lived assets
include total equity and other investments (including
available-for-sale securities), property, plant and equipment,
intangible assets and assets held for rent.
100
Financial information by segment is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Carbon |
|
Metal |
|
|
|
Specialty |
|
Segment |
|
Unallocated |
|
Consolidated |
|
|
Black |
|
Oxides |
|
Supermetals(1) |
|
Fluids |
|
Total |
|
and Other(2) |
|
Total |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30
2005 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers
(3)
|
|
$ |
1,490 |
|
|
$ |
231 |
|
|
$ |
346 |
|
|
$ |
40 |
|
|
$ |
2,107 |
|
|
$ |
18 |
|
|
$ |
2,125 |
|
Depreciation and amortization
|
|
|
91 |
|
|
|
22 |
|
|
|
22 |
|
|
|
4 |
|
|
|
139 |
|
|
|
3 |
|
|
|
142 |
|
Equity in net income of affiliated companies
|
|
|
11 |
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
12 |
|
|
|
|
|
|
|
12 |
|
Income (loss) from continuing operations before
taxes(4)
|
|
|
94 |
|
|
|
16 |
|
|
|
52 |
|
|
|
17 |
|
|
|
179 |
|
|
|
(272 |
) |
|
|
(93 |
) |
Assets(5)
|
|
|
1,287 |
|
|
|
234 |
|
|
|
351 |
|
|
|
74 |
|
|
|
1,946 |
|
|
|
428 |
|
|
|
2,374 |
|
Investment in equity-basis affiliates
|
|
|
60 |
|
|
|
3 |
|
|
|
|
|
|
|
|
|
|
|
63 |
|
|
|
|
|
|
|
63 |
|
Total expenditures for additions to long-lived assets
(6)
|
|
|
136 |
|
|
|
26 |
|
|
|
21 |
|
|
|
6 |
|
|
|
189 |
|
|
|
97 |
|
|
|
286 |
|
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers
(3)
|
|
$ |
1,325 |
|
|
$ |
221 |
|
|
$ |
338 |
|
|
$ |
27 |
|
|
$ |
1,911 |
|
|
$ |
23 |
|
|
$ |
1,934 |
|
Depreciation and amortization
|
|
|
86 |
|
|
|
22 |
|
|
|
20 |
|
|
|
3 |
|
|
|
131 |
|
|
|
3 |
|
|
|
134 |
|
Equity in net income of affiliated companies
|
|
|
5 |
|
|
|
1 |
|
|
|
|
|
|
|
|
|
|
|
6 |
|
|
|
|
|
|
|
6 |
|
Income (loss) from continuing operations before
taxes(4)
|
|
|
114 |
|
|
|
18 |
|
|
|
77 |
|
|
|
6 |
|
|
|
215 |
|
|
|
(51 |
) |
|
|
164 |
|
Assets(5)
|
|
|
1,181 |
|
|
|
205 |
|
|
|
572 |
|
|
|
72 |
|
|
|
2,030 |
|
|
|
396 |
|
|
|
2,426 |
|
Investment in equity-basis affiliates
|
|
|
53 |
|
|
|
3 |
|
|
|
|
|
|
|
|
|
|
|
56 |
|
|
|
|
|
|
|
56 |
|
Total expenditures for additions to long-lived assets
(6)
|
|
|
83 |
|
|
|
14 |
|
|
|
21 |
|
|
|
6 |
|
|
|
124 |
|
|
|
111 |
|
|
|
235 |
|
101
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Carbon |
|
Metal |
|
|
|
Specialty |
|
Segment |
|
Unallocated |
|
Consolidated |
|
|
Black |
|
Oxides |
|
Supermetals(1) |
|
Fluids |
|
Total |
|
and Other(2) |
|
Total |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Dollars in millions) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30
2003 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external
customers(3)
|
|
$ |
1,181 |
|
|
$ |
190 |
|
|
$ |
393 |
|
|
$ |
12 |
|
|
$ |
1,776 |
|
|
$ |
19 |
|
|
$ |
1,795 |
|
Depreciation and amortization
|
|
|
87 |
|
|
|
19 |
|
|
|
24 |
|
|
|
2 |
|
|
|
132 |
|
|
|
3 |
|
|
|
135 |
|
Equity in net income of affiliated companies
|
|
|
5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5 |
|
|
|
|
|
|
|
5 |
|
Income (loss) from continuing operations before
taxes(4)
|
|
|
86 |
|
|
|
2 |
|
|
|
108 |
|
|
|
(2 |
) |
|
|
194 |
|
|
|
(100 |
) |
|
|
94 |
|
Assets(5)
|
|
|
1,100 |
|
|
|
207 |
|
|
|
566 |
|
|
|
54 |
|
|
|
1,927 |
|
|
|
398 |
|
|
|
2,325 |
|
Investment in equity-basis affiliates
|
|
|
48 |
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
50 |
|
|
|
|
|
|
|
50 |
|
Total expenditures for additions to long-lived
assets(6)
|
|
|
102 |
|
|
|
15 |
|
|
|
25 |
|
|
|
5 |
|
|
|
147 |
|
|
|
2 |
|
|
|
149 |
|
|
|
(1) |
Income before taxes related to the Supermetals Business for the
year ended September 30, 2005 is exclusive of goodwill
impairment charges of $90 million, $121 million of
long-lived asset impairment charges and $15 of charges related
to cost reduction initiatives, which are included in Unallocated
and Other charges. |
|
(2) |
Unallocated and Other includes certain corporate items and
eliminations that are not allocated to the operating segments. |
|
(3) |
Revenues from external customers for the Carbon Black Business
includes 100% of sales from one equity affiliate and transfers
of materials at cost and at market-based prices. Unallocated and
Other reflects an adjustment for the equity affiliate sales and
includes royalties paid by equity affiliates offset by external
shipping and handling fees: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 |
|
|
|
|
|
2005 |
|
2004 |
|
2003 |
|
|
|
|
|
|
|
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Equity affiliate sales
|
|
$ |
(36 |
) |
|
$ |
(36 |
) |
|
$ |
(32 |
) |
Royalties paid by equity affiliates and other operating revenues
|
|
|
12 |
|
|
|
8 |
|
|
|
6 |
|
Shipping and handling fees
|
|
|
42 |
|
|
|
51 |
|
|
|
45 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
18 |
|
|
$ |
23 |
|
|
$ |
19 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
102
|
|
(4) |
Profit or loss from continuing operations before taxes for
Unallocated and Other includes: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30 | |
|
|
| |
|
|
2005 | |
|
2004 | |
|
2003 | |
|
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense
|
|
$ |
(29 |
) |
|
$ |
(30 |
) |
|
$ |
(28 |
) |
Certain items and other income (expense),
net(a)
|
|
|
(233 |
) |
|
|
(13 |
) |
|
|
(66 |
) |
Equity in net income of affiliated companies
|
|
|
(12 |
) |
|
|
(6 |
) |
|
|
(5 |
) |
Foreign currency transaction gains
(losses)(b)
|
|
|
2 |
|
|
|
(2 |
) |
|
|
(1 |
) |
|
|
|
|
|
|
|
|
|
|
|
Total
|
|
$ |
(272 |
) |
|
$ |
(51 |
) |
|
$ |
(100 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(a) |
Certain items and other income (expense), net includes
investment income, and certain other items that are not included
in segment PBT. These certain items for fiscal 2005 include
$16 million for restructuring charges as discussed in
Note P, $90 million of goodwill asset impairment
charges as discussed in Note D, $121 million of
long-lived asset impairment charges as discussed in Note D
and $15 million of charges related to cost reduction
initiatives in the Supermetals Business. These certain items for
fiscal 2004 include $6 million for restructuring charges, a
$12 million charge for the impairment of an investment,
income of $2 million related to respirator reserve
recoveries and $2 million of charges related to other
non-operating items. These certain items for fiscal 2003 include
$51 million for restructuring charges, a $14 million
charge for acquired in-process research and development, a
$22 million charge for the impairment of two investments, a
$20 million reserve for respirator claims, a
$4 million asset impairment charge, proceeds of
$4 million for insurance recoveries and proceeds of
$35 million for the sale of an equity interest in an
investment. |
|
|
(b) |
Net of other foreign currency risk management activity. |
|
|
(5) |
Unallocated and Other assets includes cash, short-term
investments, investments other than equity basis, income taxes
receivable, deferred taxes and headquarters assets. |
|
(6) |
Expenditures for additions to long-lived assets include total
equity and other investments (including available- for-sale
securities), property, plant and equipment, intangible assets
and assets held for rent. |
Sales are attributed to the United States and to all foreign
countries based on the location from which the sale originated.
Revenues and long-lived assets from external customers
attributable to an individual country, other than the United
States and Japan, did not meet the threshold for disclosure.
103
Revenues from external customers and long-lived asset
information by geographic area are summarized as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
United | |
|
|
|
Other Foreign | |
|
Consolidated | |
|
|
States | |
|
Japan | |
|
Countries | |
|
Total | |
|
|
| |
|
| |
|
| |
|
| |
(Dollars in millions)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Years Ended September 30
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers
|
|
$ |
609 |
|
|
$ |
219 |
|
|
$ |
1,297 |
|
|
$ |
2,125 |
|
Long-lived
assets(1)
|
|
$ |
332 |
|
|
$ |
22 |
|
|
$ |
615 |
|
|
$ |
969 |
|
2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers
|
|
$ |
614 |
|
|
$ |
183 |
|
|
$ |
1,137 |
|
|
$ |
1,934 |
|
Long-lived
assets(1)
|
|
$ |
472 |
|
|
$ |
141 |
|
|
$ |
549 |
|
|
$ |
1,162 |
|
2003
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revenues from external customers
|
|
$ |
669 |
|
|
$ |
154 |
|
|
$ |
972 |
|
|
$ |
1,795 |
|
Long-lived
assets(1)
|
|
$ |
446 |
|
|
$ |
145 |
|
|
$ |
547 |
|
|
$ |
1,138 |
|
|
|
(1) |
Long-lived assets include total equity and other investments,
(including available-for-sale marketable securities), net
property, plant and equipment, net intangible assets and assets
held for rent. |
104
Note X. Unaudited Quarterly
Financial Information
Unaudited financial results by quarter for the fiscal years
ended September 30, 2005 and 2004 are summarized below and
should be read in conjunction with Managements Discussion
and Analysis of Financial Condition and Results of Operations.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Quarter Ended | |
|
|
|
|
| |
|
|
|
|
December | |
|
March | |
|
June | |
|
September | |
|
Year | |
|
|
| |
|
| |
|
| |
|
| |
|
| |
(Dollars in millions, except per share amounts)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fiscal 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
|
|
$ |
495 |
|
|
$ |
527 |
|
|
$ |
545 |
|
|
$ |
558 |
|
|
$ |
2,125 |
|
Gross profit
|
|
|
117 |
|
|
|
130 |
|
|
|
118 |
|
|
|
68 |
|
|
|
433 |
|
Income (loss) from continuing operations
|
|
|
35 |
(1)(2) |
|
|
(50 |
) (3) |
|
|
26 |
(4) |
|
|
(59 |
)(5) |
|
|
(48 |
) |
Dividends on preferred stock, net of tax benefit
|
|
|
(1 |
) |
|
|
|
|
|
|
(1 |
) |
|
|
(1 |
) |
|
|
(3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) available to common shares
|
|
$ |
34 |
|
|
$ |
(50 |
) |
|
$ |
25 |
|
|
$ |
(60 |
) |
|
$ |
(51 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations per common share
(diluted)
|
|
$ |
0.51 |
|
|
$ |
(0.84 |
) |
|
$ |
0.39 |
|
|
$ |
(1.02 |
) |
|
$ |
(0.84 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) per common share (diluted)
|
|
$ |
0.51 |
|
|
$ |
(0.84 |
) |
|
$ |
0.39 |
|
|
$ |
(1.02 |
) |
|
$ |
(0.84 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fiscal 2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net sales
|
|
$ |
446 |
|
|
$ |
500 |
|
|
$ |
492 |
|
|
$ |
496 |
|
|
$ |
1,934 |
|
Gross profit
|
|
|
107 |
|
|
|
131 |
|
|
|
129 |
|
|
|
110 |
|
|
|
477 |
|
Income from continuing operations
|
|
|
30 |
(6) |
|
|
36 |
(7) |
|
|
41 |
(8) |
|
|
14 |
(9) |
|
|
122 |
|
Income (loss) from discontinued businesses, net of income taxes
|
|
|
(1 |
) |
|
|
1 |
|
|
|
1 |
|
|
|
1 |
|
|
|
2 |
|
Dividends on preferred stock, net of tax benefit
|
|
|
(1 |
) |
|
|
(1 |
) |
|
|
|
|
|
|
(1 |
) |
|
|
(3 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income available to common shares
|
|
$ |
28 |
|
|
$ |
36 |
|
|
$ |
42 |
|
|
$ |
14 |
|
|
$ |
121 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income from continuing operations per common share (diluted)
|
|
$ |
0.43 |
|
|
$ |
0.53 |
|
|
$ |
0.61 |
|
|
$ |
0.21 |
|
|
$ |
1.79 |
|
Income (loss) from discontinued businesses per common share
(diluted)
|
|
|
(0.01 |
) |
|
|
0.01 |
|
|
|
0.01 |
|
|
|
0.02 |
|
|
|
0.03 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income per common share (diluted)
|
|
$ |
0.42 |
|
|
$ |
0.54 |
|
|
$ |
0.62 |
|
|
$ |
0.23 |
|
|
$ |
1.82 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
Includes $4 million charge for restructuring initiatives. |
|
(2) |
Includes $3 million of tax benefit related to the closure
of the Altona facility. |
|
(3) |
Includes charges of $4 million for restructuring
initiatives and $90 million for goodwill asset impairment. |
|
(4) |
Includes $4 million charge for restructuring initiatives. |
|
(5) |
Includes charges of $3 million for restructuring
initiatives, $15 million for cost reduction initiatives and
$121 million for long-lived asset impairment. |
|
(6) |
Includes $1 million charge for restructuring initiatives. |
|
(7) |
Includes $2 million charge for restructuring initiatives
and $1 million charge for a currency translation adjustment. |
|
(8) |
Includes $1 million charge for restructuring initiatives. |
|
(9) |
Includes charges of $2 million for restructuring
initiatives, $12 million for an asset impairment, and
$2 million for a currency translation adjustment and
proceeds of $2 million from respirator reserve recoveries
and $1 million from insurance recoveries. |
105
Report of Independent Registered Public Accounting Firm
To the Board of Directors and Shareholders of Cabot Corporation:
We have completed an integrated audit of Cabot
Corporations 2005 consolidated financial statements and of
its internal control over financial reporting as of
September 30, 2005 and audits of its 2004 and 2003
consolidated financial statements in accordance with the
standards of the Public Company Accounting Oversight Board
(United States). Our opinions, based on our audits, are
presented below.
Consolidated financial statements
In our opinion, the consolidated financial statements listed in
the accompanying index present fairly, in all material respects,
the financial position of Cabot Corporation and its subsidiaries
at September 30, 2005 and 2004, and the results of their
operations and their cash flows for each of the three years in
the period ended September 30, 2005 in conformity with
accounting principles generally accepted in the United States of
America. These financial statements are the responsibility of
the Companys management. Our responsibility is to express
an opinion on these financial statements based on our audits. We
conducted our audits of these statements in accordance with the
standards of the Public Company Accounting Oversight Board
(United States). Those standards require that we plan and
perform the audit to obtain reasonable assurance about whether
the financial statements are free of material misstatement. An
audit of financial statements includes examining, on a test
basis, evidence supporting the amounts and disclosures in the
financial statements, assessing the accounting principles used
and significant estimates made by management, and evaluating the
overall financial statement presentation. We believe that our
audits provide a reasonable basis for our opinion.
Internal control over financial reporting
Also, in our opinion, managements assessment, included in
Managements Annual Report on Internal Control Over
Financial Reporting appearing under Item 9A, that the
Company maintained effective internal control over financial
reporting as of September 30, 2005 based on criteria
established in Internal Control Integrated
Framework issued by the Committee of Sponsoring
Organizations of the Treadway Commission (COSO), is fairly
stated, in all material respects, based on those criteria.
Furthermore, in our opinion, the Company maintained, in all
material respects, effective internal control over financial
reporting as of September 30, 2005, based on criteria
established in Internal Control Integrated
Framework issued by the COSO. The Companys management
is responsible for maintaining effective internal control over
financial reporting and for its assessment of the effectiveness
of internal control over financial reporting. Our responsibility
is to express opinions on managements assessment and on
the effectiveness of the Companys internal control over
financial reporting based on our audit. We conducted our audit
of internal control over financial reporting in accordance with
the standards of the Public Company Accounting Oversight Board
(United States). Those standards require that we plan and
perform the audit to obtain reasonable assurance about whether
effective internal control over financial reporting was
maintained in all material respects. An audit of internal
control over financial reporting includes obtaining an
understanding of internal control over financial reporting,
evaluating managements assessment, testing and evaluating
the design and operating effectiveness of internal control, and
performing such other procedures as we consider necessary in the
circumstances. We believe that our audit provides a reasonable
basis for our opinions.
A companys internal control over financial reporting is a
process designed to provide reasonable assurance regarding the
reliability of financial reporting and the preparation of
financial statements for external purposes in accordance with
generally accepted accounting principles. A companys
internal control over financial reporting includes those
policies and procedures that (i) pertain to the maintenance
of records that, in reasonable detail, accurately and fairly
reflect the transactions and dispositions of the assets of the
company; (ii) provide reasonable assurance that
transactions are recorded as necessary to permit preparation of
financial statements in accordance with generally accepted
accounting principles, and that receipts and
106
expenditures of the company are being made only in accordance
with authorizations of management and directors of the company;
and (iii) provide reasonable assurance regarding prevention
or timely detection of unauthorized acquisition, use, or
disposition of the companys assets that could have a
material effect on the financial statements.
Because of its inherent limitations, internal control over
financial reporting may not prevent or detect misstatements.
Also, projections of any evaluation of effectiveness to future
periods are subject to the risk that controls may become
inadequate because of changes in conditions, or that the degree
of compliance with the policies or procedures may deteriorate.
/s/ PricewaterhouseCoopers LLP
Boston, Massachusetts
December 14, 2005
107
|
|
Item 9. |
Changes in and Disagreements with Accountants on
Accounting and Financial Disclosure |
None.
|
|
Item 9A. |
Controls and Procedures |
Disclosure Controls and Procedures
Cabot carried out an evaluation, under the supervision and with
the participation of its management, including the
Companys Chairman of the Board, President and Chief
Executive Officer and its Executive Vice President and Chief
Financial Officer, of the effectiveness of the Companys
disclosure controls and procedures pursuant to Rule 13a-15
under the Securities Exchange Act of 1934, as amended (the
Exchange Act), as of September 30, 2005. Based
on that evaluation, Cabots Chairman of the Board,
President and Chief Executive Officer and its Executive Vice
President and Chief Financial Officer concluded that the
Companys disclosure controls and procedures are effective
with respect to the recording, processing, summarizing and
reporting, within the time periods specified in the Securities
and Exchange Commissions rules and forms, of information
required to be disclosed by the Company in the reports that it
files or submits under the Exchange Act and such information is
accumulated and communicated to management to allow timely
decisions regarding required disclosure.
Managements Annual Report on Internal Control Over
Financial Reporting
Cabots management is responsible for establishing and
maintaining adequate internal control over financial reporting
for Cabot. Internal control over financial reporting is defined
in Rule 13a-15(f) and 15d-15(f) under the Exchange Act as a
process designed by, or under the supervision of, a
companys principal executive and principal financial
officers and effected by the companys board of directors,
management and other personnel, to provide reasonable assurance
regarding the reliability of financial reporting and the
preparation of financial statements for external purposes in
accordance with generally accepted accounting principles and
includes those policies and procedures that:
|
|
|
|
|
Pertain to the maintenance of records that in reasonable detail
accurately and fairly reflect the transactions and dispositions
of the assets of the company; |
|
|
|
Provide reasonable assurance that transactions are recorded as
necessary to permit preparation of financial statements in
accordance with generally accepted accounting principles, and
that receipts and expenditures of the company are being made
only in accordance with authorizations of management and
directors of the company; and |
|
|
|
Provide reasonable assurance regarding prevention or timely
detection of unauthorized acquisition, use or disposition of the
companys assets that could have a material effect on the
financial statements. |
Because of its inherent limitations, internal control over
financial reporting may not prevent or detect misstatements.
Also, projections of any evaluation of the effectiveness to
future periods are subject to the risk that controls may become
inadequate because of changes in conditions, or that the degree
of compliance with policies or procedures may deteriorate.
Cabots management assessed the effectiveness of
Cabots internal control over financial reporting as of
September 30, 2005 based on the framework established in
Internal Control Integrated Framework issued
by the Committee of Sponsoring Organizations of the Treadway
Commission (COSO). Based on this assessment, Cabots
management concluded that Cabots internal control over
financial reporting was effective as of September 30, 2005.
108
Managements assessment of the effectiveness of
Cabots internal control over financial reporting as of
September 30, 2005 has been audited by
PricewaterhouseCoopers LLP, an independent registered public
accounting firm, as stated in their report that appears under
Item 8.
|
|
Item 9B. |
Other Information |
None.
PART III
|
|
Item 10. |
Directors and Executive Officers of the Registrant |
Certain information regarding our executive officers is included
at the end of Part I of this Annual Report under the
heading Executive Officers of the Registrant. The
other information required by this item will be included in our
Proxy Statement for the 2006 Annual Meeting of Stockholders
(Proxy Statement) and is herein incorporated by
reference.
Cabot has adopted Global Ethics and Compliance Standards, a code
of ethics that applies to all of the Companys employees
and directors, including the Chief Executive Officer, the Chief
Financial Officer, the Controller and other senior financial
officers. The Global Ethics and Compliance Standards are posted
on our website, www.cabot-corp.com (under the Corporate
Governance caption). The Company intends to satisfy the
disclosure requirement regarding any amendment to, or waiver of,
a provision of the Global Ethics and Compliance Standards
applicable to the Chief Executive Officer, the Chief Financial
Officer, Controller or other senior financial officers by
posting such information on our website.
|
|
Item 11. |
Executive Compensation |
The information required by this item will be included in our
Proxy Statement and is incorporated herein by reference.
|
|
Item 12. |
Security Ownership of Certain Beneficial Owners and
Management and Related Stockholder Matters |
The information required by this item will be included in our
Proxy Statement and is incorporated herein by reference.
|
|
Item 13. |
Certain Relationships and Related Transactions |
The information required by this item will be included in our
Proxy Statement and is incorporated herein by reference.
|
|
Item 14. |
Principal Accountant Fees and Services |
The information required by this item will be included in our
Proxy Statement and is incorporated herein by reference.
109
PART IV
|
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Item 15. |
Exhibits, Financial Statement Schedules |
(a) Financial Statements. See Index to
Financial Statements under Item 8 on page 52 of
this Form 10-K.
(b) Exhibits. (Certain exhibits not included in
copies of the Form 10-K sent to stockholders.)
The exhibit numbers in the following list correspond to the
numbers assigned to such exhibits in the Exhibit Table of
Item 601 of Regulation S-K. Cabot will furnish to any
stockholder, upon written request, any exhibit listed below,
upon payment by such stockholder of the Companys
reasonable expenses in furnishing such exhibit.
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|
Exhibit |
|
|
|
|
Number |
|
|
|
Description |
|
|
|
|
|
|
3(a) |
|
|
|
|
Certificate of Incorporation of Cabot Corporation restated
effective October 24, 1983, as amended (incorporated herein
by reference to Exhibit 3(a) of Cabots Annual Report
on Form 10-K for the year ended September 30, 1996,
file reference 1-5667, filed with the SEC on December 24,
1996). |
|
|
3(b) |
|
|
|
|
The By-laws of Cabot Corporation as of January 11, 1991
(incorporated herein by reference to Exhibit 3(b) of
Cabots Annual Report on Form 10-K for the year ended
September 30, 1991, file reference 1-5667, filed with the
SEC on December 27, 1991). |
|
|
4(a) |
|
|
|
|
Rights Agreement, dated as of November 10, 1995, between
Cabot Corporation and Fleet National Bank (formerly The First
National Bank of Boston), as Rights Agent (incorporated herein
by reference to Exhibit 1 of Cabots Registration
Statement on Form 8-A, file reference 1-5667, filed with
the Commission on November 13, 1995), as amended by
Amendment No. 1 to Rights Agreement dated July 12,
2002, between Fleet National Bank, as Rights Agent, and Cabot
Corporation dated November 10, 1995 (incorporated herein by
reference to Exhibit 4.1 of Cabots Quarterly Report
on Form 10-Q for the quarterly period ended June 30,
2002, file reference 1-5667, filed with the SEC on
August 14, 2002). |
|
|
4(b)(i) |
|
|
|
|
Indenture, dated as of December 1, 1987, between Cabot
Corporation and The First National Bank of Boston, Trustee (the
Indenture) (incorporated herein by reference to
Exhibit 4 of Amendment No. 1 to Cabots
Registration Statement on Form S-3, Registration
No. 33-18883, filed with the SEC on December 10, 1987). |
|
|
4(b)(ii) |
|
|
|
|
First Supplemental Indenture dated as of June 17, 1992, to
the Indenture (incorporated by reference to Exhibit 4.3 of
Cabots Registration Statement on Form S-3,
Registration Statement No. 33-48686, filed with the SEC on
June 18, 1992). |
|
|
4(b)(iii) |
|
|
|
|
Second Supplemental Indenture, dated as of January 31,
1997, between Cabot Corporation and State Street Bank and Trust
Company, Trustee (incorporated herein by reference to
Exhibit 4 of Cabots Quarterly Report on
Form 10-Q for the quarterly period ended December 31,
1996, file reference 1-5667, filed with the SEC on
February 14, 1997). |
|
|
4(b)(iv) |
|
|
|
|
Third Supplemental Indenture, dated as of November 20,
1998, between Cabot Corporation and State Street Bank and Trust
Company, Trustee (incorporated herein by reference to
Exhibit 4.1 of Cabots Current Report on
Form 8-K, dated November 20, 1998, file reference
1-5667, filed with the SEC on November 20, 1998). |
110
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Exhibit |
|
|
|
|
Number |
|
|
|
Description |
|
|
|
|
|
|
|
10(a) |
|
|
|
|
Credit Agreement dated August 3, 2005 among Cabot
Corporation, Bank of America, N.A., as Administrative Agent,
Swing Line Lender, and L/ C Issuer, Citibank, N.A., as
Syndication Agent, and the other lenders party thereto
(incorporated herein by reference to Exhibit 10.1 of
Cabots Quarterly Report on Form 10-Q for the
quarterly period ended June 30, 2005, file reference
1-5667, filed with the SEC on June 30, 2005). |
|
|
10(b)(i)* |
|
|
|
|
1996 Equity Incentive Plan (incorporated herein by reference to
Exhibit 28 of Cabots Registration Statement on
Form S-8, Registration No. 333-03683, filed with the
SEC on May 14, 1996). |
|
|
10(b)(ii)* |
|
|
|
|
1999 Equity Incentive Plan (incorporated herein by reference to
Exhibit 10.1 of Cabots Quarterly Report on
Form 10-Q for the quarterly period ended March 31,
1999, file reference 1-5667, filed with the SEC on May 17,
1999). |
|
|
10(b)(iii)* |
|
|
|
|
Amendments to Cabot Corporation 1996 and 1999 Equity Incentive
Plans, dated May 12, 2000 (incorporated herein by reference
to Exhibit 10 of Cabots Quarterly Report on
Form 10-Q for the quarterly period ended March 31,
2000, file reference 1-5667, filed with the SEC on May 15,
2000). |
|
|
10(b)(iv)* |
|
|
|
|
Amendment to 1999 Equity Incentive Plan dated March 7, 2002
(incorporated herein by reference to Exhibit 10.1 of
Cabots Quarterly Report on Form 10-Q for the
quarterly period ended March 30, 2002, file reference
1-5667, filed with the SEC on May 15, 2002). |
|
|
10(c) |
|
|
|
|
Note Purchase Agreement between John Hancock Mutual Life
Insurance Company, State Street Bank and Trust Company, as
trustee for the Cabot Corporation Employee Stock Ownership Plan,
and Cabot Corporation, dated as of November 15, 1988
(incorporated by reference to Exhibit 10(c) of Cabots
Annual Report on Form 10-K for the year ended
September 30, 1988, file reference 1-5667, filed with the
SEC on December 29, 1988). |
|
|
10(d)(i)* |
|
|
|
|
Supplemental Cash Balance Plan (incorporated herein by reference
to Exhibit 10(e)(i) of Cabots Annual Report on
Form 10-K for the year ended September 30, 1994, file
reference 1-5667, filed with the SEC on December 22, 1994). |
|
|
10(d)(ii)* |
|
|
|
|
Supplemental Cash Balance Plan, as amended and restated
effective January 1, 2002 (incorporated herein by reference
to Exhibit 10(d)(ii) of Cabots Annual Report on
Form 10-K for the year ended September 30, 2003, file
reference 1-5667, filed with the SEC on December 23, 2003). |
|
|
10(d)(iii)* |
|
|
|
|
Supplemental Employee Stock Ownership Plan (incorporated herein
by reference to Exhibit 10(e)(ii) of Cabots Annual
Report on Form 10-K for the year ended September 30,
1994, file reference 1-5667, filed with the SEC on
December 22, 1994). |
|
|
10(d)(iv)* |
|
|
|
|
Supplemental Retirement Incentive Savings Plan (incorporated
herein by reference to Exhibit 10(e)(iii) of Cabots
Annual Report on Form 10-K for the year ended
September 30, 1994, file reference 1-5667, filed with the
SEC on December 22, 1994). |
|
|
10(d)(v)* |
|
|
|
|
Supplemental Retirement Savings Plan, as amended and restated
effective December 31, 2000 (incorporated herein by
reference to Exhibit 10(d)(v) of Cabots Annual Report
on Form 10-K for the year ended September 30, 2003,
file reference 1-5667, filed with the SEC on December 23,
2003). |
|
|
10(d)(vi)* |
|
|
|
|
Cabot Corporation Deferred Compensation Plan dated
January 1, 1995 (incorporated herein by reference to
Exhibit 10(e)(v) of Cabots Annual Report on
Form 10-K for the year ended September 30, 1995, file
reference 1-5667, filed with the SEC on December 29, 1995). |
|
|
10(d)(vii)* |
|
|
|
|
Amendment 1997-I to Cabot Corporation Deferred Compensation Plan
dated June 30, 1997 (incorporated herein by reference to
Exhibit 10(d)(vi) of Cabots Annual Report on
Form 10-K for the year ended September 30, 1997, file
reference 1-5667, filed with the SEC on December 24, 1997). |
111
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|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description |
|
|
|
|
|
|
|
10(e) |
|
|
|
|
Group Annuity Contract No. GA-6121 between The Prudential
Insurance Company of America and State Street Bank and Trust
Company, dated June 28, 1991 (incorporated herein by
reference to Exhibit 10(h) of Cabots Annual Report on
Form 10-K for the year ended September 30, 1991, file
reference 1-5667, filed with the SEC on December 27, 1991). |
|
|
10(f)(i)* |
|
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|
|
Summary of Compensation for Non-Employee Directors. |
|
|
10(f)(ii)* |
|
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|
|
Non-employee Directors Stock Compensation Plan
(incorporated herein by reference to Exhibit A of
Cabots Proxy Statement for its 1992 Annual Meeting of
Stockholders, file reference 1-5667, filed with the SEC on
December 27, 1991), as amended by the First Amendment to
Non-employee Directors Stock Compensation Plan dated
January 10, 2003 (incorporated herein by reference to
Exhibit 10.1 of Cabots Quarterly Report on
Form 10-Q for the quarterly period ended March 31,
2003, filed with the SEC on May 15, 2003). |
|
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10(g) |
|
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|
|
Asset Transfer Agreement, dated as of June 13, 1995, among
Cabot Safety Corporation, Cabot Canada Ltd., Cabot Safety
Limited, Cabot Corporation, Cabot Safety Holdings Corporation
and Cabot Safety Acquisition Corporation (incorporated herein by
reference to Exhibit 2(a) of Cabot Corporations
Current Report on Form 8-K dated July 11, 1995, file
reference 1-5667, filed with the SEC July 26, 1995). |
|
|
10(h)* |
|
|
|
|
Cabot Corporation Senior Management Severance Protection Plan,
effective January 9, 1998 (incorporated herein by reference
to Exhibit 10(a) of Cabots Quarterly Report on
Form 10-Q for the quarterly period ended December 31,
1997, file reference 1-5667, filed with the SEC
February 17, 1998). |
|
|
10(i)* |
|
|
|
|
Cabot Corporation Short-Term Incentive Compensation Plan
(incorporated herein by reference to Exhibit 10 of
Cabots Quarterly Report on Form 10-Q for the
quarterly period ended March 31, 2001, file reference
1-5667, filed with the SEC on May 14, 2001). |
|
|
10(j) |
|
|
|
|
Fiscal Agency Agreement dated as of September 24, 2003
among Cabot Finance B.V., Cabot Corporation, and U.S. Bank
Trust National Association (incorporated herein by
reference to Exhibit 10(l) of Cabots Annual Report on
Form 10-K for the year ended September 30, 2003, file
reference 1-5667, filed with the Commission on December 23,
2003). |
|
|
12 |
|
|
|
|
Statement Re: Computation of Ratio of Earnings (Loss) to Fixed
Charges. |
|
|
21 |
|
|
|
|
Subsidiaries of Cabot Corporation. |
|
|
23 |
|
|
|
|
Consent of PricewaterhouseCoopers LLP. |
|
|
31(i) |
|
|
|
|
Certification of Principal Executive Officer required by
Rule 13a-14(a) or Rule 15d-14(a) of the Exchange Act. |
|
|
31(ii) |
|
|
|
|
Certification of Principal Financial Officer required by
Rule 13a-14(a) or Rule 15d-14(a) of the Exchange Act. |
|
|
32 |
|
|
|
|
Certifications of the Principal Executive Officer and Principal
Financial Officer pursuant to 18 U.S.C. Section 1350. |
|
|
* |
Management contract or compensatory plan or arrangement. |
(c) Schedules. The Schedules have been omitted
because they are not required or are not applicable, or the
required information is shown in the financial statements or
notes thereto.
112
SIGNATURES
Pursuant to the requirements of Section 13 or 15(d) of the
Securities Exchange Act of 1934, the Registrant has duly caused
this Report to be signed on its behalf by the undersigned,
thereunto duly authorized.
|
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By: |
/s/ Kennett F. Burnes
|
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Kennett F. Burnes |
|
Chairman of the Board, President |
|
and Chief Executive Officer |
Date: December 13, 2005
Pursuant to the requirements of the Securities Exchange Act of
1934, this report has been signed below by the following persons
on behalf of the Registrant and in the capacities and on the
dates indicated.
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|
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|
|
Signatures |
|
Title |
|
Date |
|
|
|
|
|
|
/s/ Kennett F. Burnes
Kennett
F. Burnes |
|
Director, Chairman of the Board,
President and
Chief Executive Officer |
|
December 13, 2005 |
|
/s/ John A. Shaw
John
A. Shaw |
|
Executive Vice President and
Chief Financial Officer
(principal financial officer) |
|
December 13, 2005 |
|
/s/ James P. Kelly
James
P. Kelly |
|
Controller
(principal accounting officer) |
|
December 13, 2005 |
|
/s/ Dirk L. Blevi
Dirk
L. Blevi |
|
Director and Executive Vice
President |
|
December 13, 2005 |
|
/s/ John S. Clarkeson
John
S. Clarkeson |
|
Director |
|
December 13, 2005 |
|
/s/ Juan Enriquez-Cabot
Juan
Enriquez-Cabot |
|
Director |
|
December 13, 2005 |
|
/s/ Arthur L. Goldstein
Arthur
L. Goldstein |
|
Director |
|
December 13, 2005 |
113
|
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|
|
|
|
|
Signatures |
|
Title |
|
Date |
|
|
|
|
|
|
/s/ Gautam S. Kaji
Gautam
S. Kaji |
|
Director |
|
December 13, 2005 |
|
/s/ Roderick C.G.
MacLeod
Roderick
C.G. MacLeod |
|
Director |
|
December 13, 2005 |
|
/s/ John H. McArthur
John
H. McArthur |
|
Director |
|
December 13, 2005 |
|
/s/ Henry F. McCance
Henry
F. McCance |
|
Director |
|
December 13, 2005 |
|
/s/ John F.
OBrien
John
F. OBrien |
|
Director |
|
December 13, 2005 |
|
/s/ Ronaldo H. Schmitz
Ronaldo
H. Schmitz |
|
Director |
|
December 13, 2005 |
|
/s/ Lydia W. Thomas
Lydia
W. Thomas |
|
Director |
|
December 13, 2005 |
|
/s/ Mark S. Wrighton
Mark
S. Wrighton |
|
Director |
|
December 13, 2005 |
114
EXHIBIT INDEX
|
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|
|
|
|
|
Exhibit |
|
|
|
|
Number |
|
|
|
Description |
|
|
|
|
|
|
3(a) |
|
|
|
|
Certificate of Incorporation of Cabot Corporation restated
effective October 24, 1983, as amended (incorporated herein
by reference to Exhibit 3(a) of Cabots Annual Report
on Form 10-K for the year ended September 30, 1996,
file reference 1-5667, filed with the SEC on December 24,
1996). |
|
|
3(b) |
|
|
|
|
The By-laws of Cabot Corporation as of January 11, 1991
(incorporated herein by reference to Exhibit 3(b) of
Cabots Annual Report on Form 10-K for the year ended
September 30, 1991, file reference 1-5667, filed with the
SEC on December 27, 1991). |
|
|
4(a) |
|
|
|
|
Rights Agreement, dated as of November 10, 1995, between
Cabot Corporation and Fleet National Bank (formerly The First
National Bank of Boston), as Rights Agent (incorporated herein
by reference to Exhibit 1 of Cabots Registration
Statement on Form 8-A, file reference 1-5667, filed with
the Commission on November 13, 1995), as amended by
Amendment No. 1 to Rights Agreement dated July 12,
2002, between Fleet National Bank, as Rights Agent, and Cabot
Corporation dated November 10, 1995 (incorporated herein by
reference to Exhibit 4.1 of Cabots Quarterly Report
on Form 10-Q for the quarterly period ended June 30,
2002, file reference 1-5667, filed with the SEC on
August 14, 2002). |
|
|
4(b)(i) |
|
|
|
|
Indenture, dated as of December 1, 1987, between Cabot
Corporation and The First National Bank of Boston, Trustee (the
Indenture) (incorporated herein by reference to
Exhibit 4 of Amendment No. 1 to Cabots
Registration Statement on Form S-3, Registration
No. 33-18883, filed with the SEC on December 10, 1987). |
|
|
4(b)(ii) |
|
|
|
|
First Supplemental Indenture dated as of June 17, 1992, to
the Indenture (incorporated by reference to Exhibit 4.3 of
Cabots Registration Statement on Form S-3,
Registration Statement No. 33-48686, filed with the SEC on
June 18, 1992). |
|
|
4(b)(iii) |
|
|
|
|
Second Supplemental Indenture, dated as of January 31,
1997, between Cabot Corporation and State Street Bank and Trust
Company, Trustee (incorporated herein by reference to
Exhibit 4 of Cabots Quarterly Report on
Form 10-Q for the quarterly period ended December 31,
1996, file reference 1-5667, filed with the SEC on
February 14, 1997). |
|
|
4(b)(iv) |
|
|
|
|
Third Supplemental Indenture, dated as of November 20,
1998, between Cabot Corporation and State Street Bank and Trust
Company, Trustee (incorporated herein by reference to
Exhibit 4.1 of Cabots Current Report on
Form 8-K, dated November 20, 1998, file reference
1-5667, filed with the SEC on November 20, 1998). |
|
|
10(a) |
|
|
|
|
Credit Agreement dated August 3, 2005 among Cabot
Corporation, Bank of America, N.A., as Administrative Agent,
Swing Line Lender, and L/ C Issuer, Citibank, N.A., as
Syndication Agent, and the other lenders party thereto
(incorporated herein by reference to Exhibit 10.1 of
Cabots Quarterly Report on Form 10-Q for the
quarterly period ended June 30, 2005, file reference
1-5667, filed with the SEC on June 30, 2005). |
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10(b)(i)* |
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1996 Equity Incentive Plan (incorporated herein by reference to
Exhibit 28 of Cabots Registration Statement on
Form S-8, Registration No. 333-03683, filed with the
SEC on May 14, 1996). |
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10(b)(ii)* |
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1999 Equity Incentive Plan (incorporated herein by reference to
Exhibit 10.1 of Cabots Quarterly Report on
Form 10-Q for the quarterly period ended March 31,
1999, file reference 1-5667, filed with the SEC on May 17,
1999). |
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10(b)(iii)* |
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Amendments to Cabot Corporation 1996 and 1999 Equity Incentive
Plans, dated May 12, 2000 (incorporated herein by reference
to Exhibit 10 of Cabots Quarterly Report on
Form 10-Q for the quarterly period ended March 31,
2000, file reference 1-5667, filed with the SEC on May 15,
2000). |
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Exhibit |
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Number |
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Description |
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10(b)(iv)* |
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Amendment to 1999 Equity Incentive Plan dated March 7, 2002
(incorporated herein by reference to Exhibit 10.1 of
Cabots Quarterly Report on Form 10-Q for the
quarterly period ended March 30, 2002, file reference
1-5667, filed with the SEC on May 15, 2002). |
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10(c) |
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Note Purchase Agreement between John Hancock Mutual Life
Insurance Company, State Street Bank and Trust Company, as
trustee for the Cabot Corporation Employee Stock Ownership Plan,
and Cabot Corporation, dated as of November 15, 1988
(incorporated by reference to Exhibit 10(c) of Cabots
Annual Report on Form 10-K for the year ended
September 30, 1988, file reference 1-5667, filed with the
SEC on December 29, 1988). |
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10(d)(i)* |
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Supplemental Cash Balance Plan (incorporated herein by reference
to Exhibit 10(e)(i) of Cabots Annual Report on
Form 10-K for the year ended September 30, 1994, file
reference 1-5667, filed with the SEC on December 22, 1994). |
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10(d)(ii)* |
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Supplemental Cash Balance Plan, as amended and restated
effective January 1, 2002 (incorporated herein by reference
to Exhibit 10(d)(ii) of Cabots Annual Report on
Form 10-K for the year ended September 30, 2003, file
reference 1-5667, filed with the SEC on December 23, 2003). |
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10(d)(iii)* |
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Supplemental Employee Stock Ownership Plan (incorporated herein
by reference to Exhibit 10(e)(ii) of Cabots Annual
Report on Form 10-K for the year ended September 30,
1994, file reference 1-5667, filed with the SEC on
December 22, 1994). |
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10(d)(iv)* |
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Supplemental Retirement Incentive Savings Plan (incorporated
herein by reference to Exhibit 10(e)(iii) of Cabots
Annual Report on Form 10-K for the year ended
September 30, 1994, file reference 1-5667, filed with the
SEC on December 22, 1994). |
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10(d)(v)* |
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Supplemental Retirement Savings Plan, as amended and restated
effective December 31, 2000 (incorporated herein by
reference to Exhibit 10(d)(v) of Cabots Annual Report
on Form 10-K for the year ended September 30, 2003,
file reference 1-5667, filed with the SEC on December 23,
2003). |
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10(d)(vi)* |
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Cabot Corporation Deferred Compensation Plan dated
January 1, 1995 (incorporated herein by reference to
Exhibit 10(e)(v) of Cabots Annual Report on
Form 10-K for the year ended September 30, 1995, file
reference 1-5667, filed with the SEC on December 29, 1995). |
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10(d)(vii)* |
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Amendment 1997-I to Cabot Corporation Deferred Compensation Plan
dated June 30, 1997 (incorporated herein by reference to
Exhibit 10(d)(vi) of Cabots Annual Report on
Form 10-K for the year ended September 30, 1997, file
reference 1-5667, filed with the SEC on December 24, 1997). |
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10(e) |
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Group Annuity Contract No. GA-6121 between The Prudential
Insurance Company of America and State Street Bank and Trust
Company, dated June 28, 1991 (incorporated herein by
reference to Exhibit 10(h) of Cabots Annual Report on
Form 10-K for the year ended September 30, 1991, file
reference 1-5667, filed with the SEC on December 27, 1991). |
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10(f)(i)* |
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Summary of Compensation for Non-Employee Directors. |
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10(f)(ii)* |
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Non-employee Directors Stock Compensation Plan
(incorporated herein by reference to Exhibit A of
Cabots Proxy Statement for its 1992 Annual Meeting of
Stockholders, file reference 1-5667, filed with the SEC on
December 27, 1991), as amended by the First Amendment to
Non-employee Directors Stock Compensation Plan dated
January 10, 2003 (incorporated herein by reference to
Exhibit 10.1 of Cabots Quarterly Report on
Form 10-Q for the quarterly period ended March 31,
2003, filed with the SEC on May 15, 2003). |
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10(g) |
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Asset Transfer Agreement, dated as of June 13, 1995, among
Cabot Safety Corporation, Cabot Canada Ltd., Cabot Safety
Limited, Cabot Corporation, Cabot Safety Holdings Corporation
and Cabot Safety Acquisition Corporation (incorporated herein by
reference to Exhibit 2(a) of Cabot Corporations
Current Report on Form 8-K dated July 11, 1995, file
reference 1-5667, filed with the SEC July 26, 1995). |
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Exhibit |
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Number |
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Description |
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10(h)* |
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Cabot Corporation Senior Management Severance Protection Plan,
effective January 9, 1998 (incorporated herein by reference
to Exhibit 10(a) of Cabots Quarterly Report on
Form 10-Q for the quarterly period ended December 31,
1997, file reference 1-5667, filed with the SEC
February 17, 1998). |
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10(i)* |
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Cabot Corporation Short-Term Incentive Compensation Plan
(incorporated herein by reference to Exhibit 10 of
Cabots Quarterly Report on Form 10-Q for the
quarterly period ended March 31, 2001, file reference
1-5667, filed with the SEC on May 14, 2001). |
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10(j) |
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Fiscal Agency Agreement dated as of September 24, 2003
among Cabot Finance B.V., Cabot Corporation, and U.S. Bank
Trust National Association (incorporated herein by
reference to Exhibit 10(l) of Cabots Annual Report on
Form 10-K for the year ended September 30, 2003, file
reference 1-5667, filed with the Commission on December 23,
2003). |
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12 |
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Statement Re: Computation of Ratio of Earnings (Loss) to Fixed
Charges. |
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21 |
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Subsidiaries of Cabot Corporation. |
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23 |
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Consent of PricewaterhouseCoopers LLP. |
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31(i) |
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Certification of Principal Executive Officer required by
Rule 13a-14(a) or Rule 15d-14(a) of the Exchange Act. |
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31(ii) |
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Certification of Principal Financial Officer required by
Rule 13a-14(a) or Rule 15d-14(a) of the Exchange Act. |
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32 |
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Certifications of the Principal Executive Officer and Principal
Financial Officer pursuant to 18 U.S.C. Section 1350. |
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* |
Management contract or compensatory plan or arrangement. |
EXHIBIT 10(f)(i)
CABOT CORPORATION
COMPENSATION FOR NON-EMPLOYEE DIRECTORS
AS OF DECEMBER 13, 2005
On January 10, 2003, the Board of Directors of Cabot Corporation ("Cabot")
approved the compensation outlined below for Cabot's non-employee directors,
effective April 1, 2003. There have not been any changes in these arrangements
since that time.
- - An annual cash retainer of $20,000, payable quarterly in equal
installments of $5,000.
- - A per meeting fee of $1,700 for attending each Board meeting and each
meeting of a Committee of which a director is a member.
- - An annual fee of $10,000, payable quarterly in equal installments, for
serving as chair of the Audit Committee.
- - An annual fee of $4,000, payable quarterly in equal installments, for
serving as Chair of any Committee of the Board other than the Audit
Committee.
The standard compensation arrangements for non-employee directors also have
included an annual grant of 2,000 shares of Cabot common stock issued under
Cabot's Non-Employee Directors' Stock Compensation Plan. Cabot was not able to
issue stock pursuant to this plan in 2005. Accordingly, all non-employee
directors, other than Messrs. Enriquez-Cabot and McCance received a cash payment
of $65,000. Messrs. Enriquez-Cabot and McCance, who were elected as directors in
March 2005, received a pro-rated cash payment of $32,500.
Directors also are reimbursed for travel expenses incurred for attending Board
and Committee meetings and are covered by Cabot's travel accident insurance
policy for such travel.
EXHIBIT 12
CABOT CORPORATION AND CONSOLIDATED SUBSIDIARIES
STATEMENT REGARDING COMPUTATION OF RATIO OF EARNINGS (LOSS) TO FIXED CHARGES
(Amounts in millions, except ratios)
Years ended September 30
2005 2004 2003 2002 2001
---- ---- ---- ---- ----
Earnings (Loss):
Pre-tax income (loss) from continuing operations $(93) $164 $ 94 $134 $150
Distributed income of affiliated companies 3 2 3 3 11
Add fixed charges:
Interest on indebtedness 29 30 28 28 32
Portion of rents representative of the interest
factor 3 3 4 4 4
Preferred stock dividend 3 3 3 3 3
Income (loss) as adjusted $(55) $202 $132 $172 $200
Fixed charges:
Interest on indebtedness $ 29 $ 30 $ 28 $ 28 $ 32
Capitalized interest 2 -- -- 2 1
Portion of rents representative of the interest factor 3 3 4 4 4
Preferred stock dividend 3 3 3 3 3
Total fixed charges $ 37 $ 36 $ 35 $ 37 $ 40
Ration of earnings (loss) to fixed charges (1) 6 4 5 5
.
.
.
EXHIBIT 21
SUBSIDIARIES OF CABOT CORPORATION
Subsidiary State/Jurisdiction of Incorporation
- ---------- -----------------------------------
Cabot Argentina S.A.I.C. Argentina
Cabot Australasia Pty. Ltd. Australia
Cabot Australasia Investments Pty. Ltd. Australia
Cabot Plastics Belgium S.A. Belgium
Specialty Chemicals Coordination Center, S.A. Belgium
Cabot (Bermuda) Ltd. Bermuda
Cabot Brasil Industria e Comercio Ltda. Brazil
Tantalum Mining Corp. of Canada Ltd. Manitoba, Canada
Coltan Mines Limited Manitoba, Canada
Cabot Finance N.B. LP New Brunswick, Canada
Cabot Canada Ltd. Ontario, Canada
Cabot Plastics Hong Kong Limited China
Shanghai Cabot Chemical Company Ltd. China
Cabot Trading (Shanghai) Company Ltd. China
Cabot (China) Limited China
Cabot Bluestar Chemical (Jiangxi) Co., Ltd. China
Cabot Chemical (Tianjin) Co., Ltd. China
Cabot Performance Products (Tianjin) Co., Ltd. China
Cabot Colombiana S.A. Colombia
CS Cabot spol, s.r.o. Czech Republic
Cabot France S.A.S. France
United Chemical France S.A.S. France
Cabot Europa, G.I.E. France
Cabot GmbH Germany
Cabot Holdings I GmbH Germany
Cabot Holdings II GmbH Germany
Cabot Nanogel GmbH Germany
Cabot India Limited India
P.T. Cabot Indonesia Indonesia
Cabot Italiana S.p.A. Italy
Aizu Holdings K.K. Japan
Showa Cabot K.K. Japan
Cabot Supermetals K.K. Japan
Cabot Luxembourg Holdings S.a.r.l. Luxembourg
Cabot Luxembourg Investments S.a.r.l. Luxembourg
Cabot Luxembourg Finance S.a.r.l. Luxembourg
Cabot Elastomer Composites Sdn Bhd. Malaysia
Cabot Materials Research Sdn Bhd. Malaysia
CMHC, Inc. Mauritius
Cabot S.A. Spain
Cabot International GmbH Switzerland
Cabot B.V. The Netherlands
Cabot Finance B.V. The Netherlands
1
Black Rose Investments Limited British Virgin Islands
Dragon Verde Investments Limited British Virgin Islands
Botsel Limited United Kingdom (England)
Cabot Carbon Limited United Kingdom (England)
Cabot G.B. Limited United Kingdom (England)
Cabot Plastics Limited United Kingdom (England)
Cabot U.K. Limited United Kingdom (England)
Cabot UK Holdings Limited United Kingdom (England)
Cabot UK Holdings II Limited United Kingdom (England)
Cabot UK Holdings III Limited United Kingdom (England)
Cabot Specialty Fluids Limited United Kingdom (Scotland)
Cabot Specialty Fluids North Sea Limited United Kingdom (Scotland)
BCB Company Delaware, United States
Cabot Asia Investment Corporation Delaware, United States
Cabot Ceramics, Inc. Delaware, United States
Cabot Corporation Foundation, Inc. Massachusetts, United States
Cabot CSC Corporation Delaware, United States
Cabot Europe Limited Delaware, United States
Cabot Holding LLC Delaware, United States
Cabot Insurance Co. Ltd. (Vermont) Vermont, United States
Cabot International Limited Delaware, United States
Cabot International Capital Corporation Delaware, United States
Cabot International Services Corporation Massachusetts, United States
Cabot Specialty Chemicals, Inc. Delaware, United States
Cabot Specialty Fluids, Inc. Delaware, United States
CDE Company Delaware, United States
Energy Transport Limited Delaware, United States
Cabot US Finance LLC Delaware, United States
Cabot US Investments LLC Delaware, United States
Kawecki Chemicals, Inc. Delaware, United States
Representaciones 1, 2 y 3 C.A. Venezuela
2
EXHIBIT 23
CONSENT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
We hereby consent to the incorporation by reference in the Registration
Statements on Form S-3 (No. 333-64787) and on Form S-8 (Nos. 333-03683,
333-19103, 333-19099, 333-82353, 333-96879 and 333-96881) of Cabot Corporation
of our report dated December 14, 2005 relating to the financial statements,
management's assessment of the effectiveness of internal control over financial
reporting and the effectiveness of internal control over financial reporting,
which appears in this Form 10-K.
/s/ PricewaterhouseCoopers LLP
Boston, Massachusetts
December 14, 2005
exv31w1
EXHIBIT 31.1
Principal Executive Officer Certification
I, Kennett F. Burnes, certify that:
1. I have reviewed this annual report on Form 10-K of
Cabot Corporation;
2. Based on my knowledge, this report does not contain any
untrue statement of a material fact or omit to state a material
fact necessary to make the statements made, in light of the
circumstances under which such statements were made, not
misleading with respect to the period covered by this report;
3. Based on my knowledge, the financial statements, and
other financial information included in this report, fairly
present in all material respects the financial condition,
results of operations and cash flows of the registrant as of,
and for, the periods presented in this report;
4. The registrants other certifying officer(s) and I
are responsible for establishing and maintaining disclosure
controls and procedures (as defined in Exchange Act
Rules 13a-15(e) and 15d-15(e)) and internal control over
financial reporting (as defined in Exchange Act
Rules 13a-15(f) and 15d-15(f)) for the registrant and have:
|
|
|
a) designed such disclosure controls and procedures, or
caused such disclosure controls and procedures to be designed
under our supervision, to ensure that material information
relating to the registrant, including its consolidated
subsidiaries, is made known to us by others within those
entities, particularly during the period in which this report is
being prepared; |
|
|
b) designed such internal control over financial reporting,
or caused such internal control over financial reporting to be
designed under our supervision, to provide reasonable assurance
regarding the reliability of financial reporting and the
preparation of financial statements for external purposes in
accordance with generally accepted accounting principles; |
|
|
c) evaluated the effectiveness of the registrants
disclosure controls and procedures and presented in this report
our conclusions about the effectiveness of the disclosure
controls and procedures, as of the end of the period covered by
this report based on such evaluation; and |
|
|
d) disclosed in this report any change in the
registrants internal control over financial reporting that
occurred during the registrants most recent fiscal quarter
(the registrants fourth fiscal quarter in the case of an
annual report) that has materially affected, or is reasonably
likely to materially affect, the registrants internal
control over financial reporting; and |
5. The registrants other certifying officer(s) and I
have disclosed, based on our most recent evaluation of internal
control over financial reporting, to the registrants
auditors and the audit committee of the registrants board
of directors (or persons performing the equivalent functions):
|
|
|
a) all significant deficiencies and material weaknesses in
the design or operation of internal control over financial
reporting which are reasonably likely to adversely affect the
registrants ability to record, process, summarize and
report financial information; and |
|
|
b) any fraud, whether or not material, that involves
management or other employees who have a significant role in the
registrants internal control over financial reporting. |
|
|
|
Kennett F. Burnes |
|
Chairman of the Board, President |
|
and Chief Executive Officer |
Date: December 13, 2005
exv31w2
EXHIBIT 31.2
Principal Financial Officer Certification
I, John A. Shaw, certify that:
1. I have reviewed this annual report on Form 10-K of
Cabot Corporation;
2. Based on my knowledge, this report does not contain any
untrue statement of a material fact or omit to state a material
fact necessary to make the statements made, in light of the
circumstances under which such statements were made, not
misleading with respect to the period covered by this report;
3. Based on my knowledge, the financial statements, and
other financial information included in this report, fairly
present in all material respects the financial condition,
results of operations and cash flows of the registrant as of,
and for, the periods presented in this report;
4. The registrants other certifying officer(s) and I
are responsible for establishing and maintaining disclosure
controls and procedures (as defined in Exchange Act
Rules 13a-15(e) and 15d-15(e)) and internal control over
financial reporting (as defined in Exchange Act
Rules 13a-15(f) and 15d-15(f)) for the registrant and have:
|
|
|
a) designed such disclosure controls and procedures, or
caused such disclosure controls and procedures to be designed
under our supervision, to ensure that material information
relating to the registrant, including its consolidated
subsidiaries, is made known to us by others within those
entities, particularly during the period in which this report is
being prepared; |
|
|
b) designed such internal control over financial reporting,
or caused such internal control over financial reporting to be
designed under our supervision, to provide reasonable assurance
regarding the reliability of financial reporting and the
preparation of financial statements for external purposes in
accordance with generally accepted accounting principles; |
|
|
c) evaluated the effectiveness of the registrants
disclosure controls and procedures and presented in this report
our conclusions about the effectiveness of the disclosure
controls and procedures, as of the end of the period covered by
this report based on such evaluation; and |
|
|
d) disclosed in this report any change in the
registrants internal control over financial reporting that
occurred during the registrants most recent fiscal quarter
(the registrants fourth fiscal quarter in the case of an
annual report) that has materially affected, or is reasonably
likely to materially affect, the registrants internal
control over financial reporting; and |
5. The registrants other certifying officer(s) and I
have disclosed, based on our most recent evaluation of internal
control over financial reporting, to the registrants
auditors and the audit committee of the registrants board
of directors (or persons performing the equivalent functions):
|
|
|
a) all significant deficiencies and material weaknesses in
the design or operation of internal control over financial
reporting which are reasonably likely to adversely affect the
registrants ability to record, process, summarize and
report financial information; and |
|
|
b) any fraud, whether or not material, that involves
management or other employees who have a significant role in the
registrants internal control over financial reporting. |
|
|
|
John A. Shaw |
|
Executive Vice President and |
|
Chief Financial Officer |
Date: December 13, 2005
exv32
EXHIBIT 32
CERTIFICATIONS PURSUANT TO 18 U.S.C. SECTION 1350,
AS ADOPTED
PURSUANT TO SECTION 906 OF THE SARBANES-OXLEY ACT OF
2002
In connection with the filing of the Annual Report on
Form 10-K for the year ended September 30, 2005 (the
Report) by Cabot Corporation (the
Company), each of the undersigned hereby certifies
pursuant to 18 U.S.C. Section 1350, as adopted
pursuant to Section 906 of the Sarbanes-Oxley Act of 2002,
that:
|
|
|
1. The Report fully complies with the requirements of
section 13 (a) or 15 (d) of the Securities
Exchange Act of 1934, as amended; and |
|
|
2. The information contained in the Report fairly presents,
in all material respects, the financial condition and results of
operations of the Company. |
|
|
|
/s/ Kennett F. Burnes
|
|
|
|
Kennett F. Burnes |
|
Chairman of the Board, President and Chief Executive
Officer |
December 13, 2005
|
|
|
/s/ John A. Shaw
|
|
|
|
John A. Shaw |
|
Executive Vice President and |
|
Chief Financial Officer |
December 13, 2005